Pharmaceutical industry: Tablet, capsule granule, granule of Chinese medicine with on or low sugar
Foodstuff; Cocoa, coffee, milk powder, juice of granule, flavoring and so on.
Other industries: Pesticides, feed, chemical fertilizer, pigment, dyestuff and so on.
Integrate spraying, drying fluid granulating in one body to realize granulating from liquid in one step.
Using the process of spraying, it is particularly suitable for micro auxiliary raw materials and heat sensitive raw materials. Its efficiency is 1-2 times that FL boiling granulating machine.
The final moisture of some products can reach 0.1%. It is equipped with powder returning device. The rate of granule forming is more than 85% with 0.2-2mm of diameter.
The improved inner roller multi-flow atomizer can treat the liquid extract with 1.3G/cm3 of gravity.
Item unit spec PGL-3B PGL-5B PGL-10B PGL-20B PGL-30B PGL-80B PGL-120B
Liquid extract min kg/h 2 4 5 10 20 40 55
Max kg/h 4 6 15 30 40 80 120
Fluidization capacity min kg/ 2 6 10 30 60 100 150
Max kg/ 6 15 30 80 160 250 450
Specific gravity of the liquid kg/L ≤ 1.30
Volume of material vessel L 26 50 220 420 620 980 1600
Diameter if vessel mm 400 550 770 1000 1200 1400 1600
Power of suction fan kw 4.0 5.5 7.5 15 22 30 45
Power of auxiliary fan kw 0.35 0.75 0.75 1.20 2.20 2.20 4
Steam consumption kg/h 40 70 99 210 300 366 465
Pressure Mpa 0.1-0.4
Power of electric heater kw 9 15 21 25.5 51.5 60 75
Compressed air consumption m3/min 0.9 0.9 0.9 0.9 1.1 1.3 1.8
Pressure Mpa 0.1-0.4
Operating temperature ° C automatically regulated from indoor temperature to 130° C
Water content of product % ≤ 0.5% (depends on the material)
Rate of product collection % ≥ 99%
Noise level of machine dB ≤ 75
Weight kg 500 800 1200 1500 2000 2500 3000
Dim. Of main machine Φ Mm 400 550 770 1000 1200 1400 1600
H1 mm 940 1050 1070 1180 1620 1620 1690
H2 mm 2100 2400 2680 3150 3630 4120 4740
H3 mm 2450 2750 3020 3700 4100 4770 5150
B mm 740 890 1110 1420 1600 1820 2100
Example of model choice: Suppose that are 120kg liquid extract I (include 30% solid) and 60kg seed II in one vessel, from I and II, we can get theoretical product amount M=mI+mII=120kg× 30%+60kg=96kg, working time T=120kg/30kg/h=4h, from the parameter table we can find that the fluidization amount is inside the standard loading range. If we require two batches in one duty time, model PGL-30B is OK.
|
item |
unit |
spec |
|
3 |
5 |
15 |
30 |
60 |
120 |
200 |
300 |
500 |
1000 |
|
vessel |
volume |
L |
12 |
22 |
45 |
100 |
220 |
420 |
670 |
1000 |
1500 |
3000 |
diameter
|
mm
|
300 |
400 |
550 |
700 |
1000 |
1200 |
1400 |
1600 |
1800 |
2200 |
|
capability |
min |
kg |
1.5 |
4 |
10 |
15 |
30 |
80 |
100 |
150 |
250 |
800 |
max
|
kg
|
4.5 |
6 |
20 |
45 |
90 |
160 |
300 |
450 |
750 |
1200 |
|
fan |
velocity |
m 3 /h |
1000 |
1200 |
1400 |
1800 |
3000 |
4500 |
6000 |
7000 |
8000 |
13670 |
pressure
|
mmH 2 O
|
375 |
375 |
480 |
480 |
950 |
950 |
950 |
950 |
950 |
1400 |
power
|
kw
|
3 |
4 |
5.5 |
7.5 |
11 |
18.5 |
30 |
37 |
45 |
90 |
|
steam consumption |
kg/h
|
15 |
23 |
42 |
70 |
141 |
211 |
282 |
366 |
451 |
750 |
|
compressed air expenditure |
m 3 /min |
0.9 |
0.9 |
0.9 |
0.9 |
1.0 |
1.0 |
1.1 |
1.5 |
3.0 |
4.0 |
|
weight of the main body |
kg |
500 |
700 |
900 |
1000 |
1100 |
1300 |
1500 |
1800 |
2500 |
3500 |
|
steam pressure |
MPA |
0.1-0.4 |
|
temperature |
|
adjustable at the range from room temperature to 120 degree celsius |
|
working time |
min |
45-90 decided in accordance with the properties of raw materials |
|
collect rate |
% |
≥99 |
|
noise |
dB(A) |
≤75dB(A) when do installation ,main machine is separated from fan. |
|
size (L×W×H) |
m |
1.0×0.6
×2.1 |
1.2×0.7
×2.3 |
1.25×0.9 ×2.5 |
1.6×1.1
×2.5 |
1.85×1.4 ×3 |
2.2×1.65
×3.3 |
2.34×1.7 ×3.8 |
2.8×2.0
×4.5 |
3×2.25
×5.0 |
4×2.8×7.2 |
Changzhou Yibu Drying Equipment Co., Ltd is a leading manufacture of drying, mixing, granulating equipemnt in the main land of China, a specially- designated enterprise of China Association of Pharmaceutical Equipment and China General Chemical Equipment Corporation, covers more than 50, 000sq. M, holds RMB 38 million of fixed assets and has more 180 sets of special processing equipment and powerful technical force, own the provincial famous trademark "YIBU". It can produce more 1, 500 stes of different. At present, there are 28 kinds and over 160 of specifications and varieties. The credit level is AAA for the passing days. ISO9001 & ISO1400 are approved.
The founder, Mr Zha Guocai devotes research, manufacture, production and business of drying equipment for over thirty years, holds the post of Deputy Director-General of China Drying Equipment Association for a long time.
The company pays much attention to science and technology renovation. First or later, it has cooperated with the institutes that are Shanghai, Wuhan, Chongqing and so on, and cooperated with Shenyang Chenmical Institute, Ministry of Chemical Industry, Qinghua University, Shanghai Transporation University, Dalian Science and Technology University. Therefore the company can put 3-5 new varieties into the market every year. In 1998, through approval of state relevant departments, the company set up China Research Center of Drying and Granulating, that can research new process and develop new technology and provide new products for pharmaceutical, chemical and foodstuff industries. We have many testing machine in our lab for to make trials for clients.
We've sold equipment to USA, Mexico, Columbia, Guatemala, Brazil, Peru, Australia, New Zealand, Ghana, Russia, Cyprus, Greece, Iran, Indonesia, Philippines, Korea, Japan, Taiwan, Hongkong and so on totally nearly 50 countries and districts around the planet.
