SUZHOU CMT IMP&EXP CO., LTD. >> Sheet Glass Plant (Turnkey Project)

Sheet Glass Plant (Turnkey Project)

Sheet Glass Plant (Turnkey Project)
Price: Negotiable/Piece
Trade Terms: FOB,CFR,CIF
Min Order: 1/Piece
Pay Type: L/C,T/T,D/P,Western Union
We can design the production line according to your requirements. The following data is just for your refernence.

1. Main Technical and economic index of production line.
 

No.

Name

unit

Quantity

Remark
1
Production
1.1
Melting capacity
t/d30 
1.2
Total pulling capacity
t/d30 
1.3 
Daily output
t/d22.52250 m2/d(4mm)
2
Process technical  index
2.1
Gross ribbon width
mm2200 
2.2 
Net width
mm1830 
2.3 Thicknessmm1.8~8 
2.4 
Total  rate  for made-up articles
%75 
2.5 Production cycleaa 
3
Main raw material dosage
3.1
Sandstone
t/d18.0 
3.2
Soda
t/d5.69 
3.3 
Dolomite
t/d4.76 
3.4
 
 
Feldspar
t/d2.32 
3.5
 
 
Limestone
t/d0.82 
3.6
 
 
Mirabilite
t/d0.32 
3.7
 
 
Coal dust
t/d0.018 
3.8
 
 
Cullet
t/d6.775 
4
NG consumption
4.1
NG consumption
Nm³/d6000Qnet=8400kcal/ Nm³
5
Compressed air consumption
5.1
Compressed air consumption
Nm³/min9 
6
Total water consumption
6.1 Circulating waterm³/d2440 
6.2 
Fresh water
m³/d70 
7   
Power  supply and distribution
7.1 
Power consumption
kW×h/d2200 
7.2
Total installed power
kW500 
7.3
Installed  power  in  normal
production
kW300 
8
Factory area
8.1
Factory area
m*m80*150 
 

2.Sheet Glass Equipments List Supplied by The Seller.
 

No.

Name

unit

Quantity
I
Raw material workshop
  
 
Scale
 set1
 
belt conveyor
 pcs1
 
permanent magnetic iron remover
 set1
 
  
mixer
 set2
  
raw material and batch making electric control
 set1
II
 

united workshop
  
1 
furnace
  
1.1 
furnace refractory
 set1
1.2
steel structure of the furnace
 set1
2
 

process equipment of furnace
  
2.1
exhaust emission system
  
  
damper of main flue
 set1
  
rotating damper
 set1
  
air exchanger
 set2
  
branch flue damper
 set2
  
chain hoist
 set2
2.3
other accessory equipments
  
  
hopper wall vibrator
 set2
  
single valve gate
 set2
 
batch charger
 set2
2.4
The electrical control cabinet of the above equipments.
 set1
2.5
Computer control system
  
 
automatic reversing control
 set1
 
temperature detecting system for the furnace
 set1
 
linkage of batch charging  and glass liquid elevation
 set1
 
Thermal resistance and flowmeter thermocouple etc
 set1
    
Detector of furnace pressure
 set1
 
Measuring device of glass level
 set
 
1
  
Industrial television
 set2
3
 
 
Annealing Lehr
 set1
4 
shaping equipment
 set1
5
 
 
Annealing equipment
 set1
6 
Cold End
 set1
III
1
 

System of The natural gas
set1
2
 
()
Oil system (as standby)
 set1
IV
 
 
fan system
 set1
V
 

compressed air system
 
 set1
 

3. Process flow 
 
(1)The batch prepared by raw material workshop is transported to the bin at the head  of the furnace by the batch belt, one feeder under the bin are installed to push the batch uniformly to the furnace for melting purpose.
 
(2)Furnace using natural gas as fuel. Natural gas by spray gun into the furnace, the combustion air via the air exchanger by reversing, the branch flue into the regenerator, after injection into the furnace and gas burning heating furnace after the mixing of small batch and glass liquid.
 
(3)The batch turns into glass metal after melting, and it enters the molding room  through the channel after the process of clarity, uniformity and cooling, and it is molded after pulling and finally enters into the annealing lehr.
 
(4)After entering into the annealing lehr, glass belt will go through the processes of heating, symmetrical heating, heat preservation, slow cooling and rapid cooling etc. This is to reduce the internal stress produced during the process of molding and cooling to meet the quality requirement of cutting. At last the temperature of glass  belt  falls to about 70ºC and then it is transported into the cutting zone.
 
(5)After the glass ribbon is out of the annealing lehr, it will go through the  operation  of automatically cutting, severing etc. The glass after severing shall enter into the acceleration separation roller for separation and then get into the process of edge severing. After manually collecting and packaging, the qualified glass will be transported to the finished product warehouse by forktruck. A cullet bin is installed under the edge severing section of the production line to collect the cullet. And it will be transported to the cullet load material system by trucks and then delivered to the bin at the head of the furnace.
 

4.Pictures





For more information, please contact us at any time.
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Capacity: 250kg/H
Fuel: Natural Gas
Certification: SGS
Suzhou CMT, an international technology-oriented engineering group company, specialized in Turnkey Projects, technology consulting services and equipments manufacturing.

We have strong technical support. There are more than 2000 personnel in CMT, of which 60% are professional technicians. Around 50 are Middle and senior engineer and over 80 personnel own professional registered certificates.

The head office is located in Suzhou. It is equipped with more than 10 manufacturing bases all over China, spreading from Shanghai, Jiangsu, Shandong, Hebei, Hubei, Shanxi, etc. We are involved in many aspects, including Machinery, pharmaceutical chemicals, municipal utilities, power, electronics, building materials, energy saving, environmental pollution control projects, etc, offering project consulting, project designing, project managing, materials and equipments supply, project construction and running etc.

After all these years, our technology and service have been exported to more than 50 countries in the world, especially in Asia, the Middle East, Africa and the Americas, which earns us a great reputation. We adhere to the principle of "Quality first, service-orientation"and try to provide the best service. We warmly welcome you to our company and create brilliance together!

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