Heatless Desiccant Air Dryer for Atlas Air Compressor

Working Principle: Heatless regeneration desiccant air dryer is equipment to dry compressed air by using pore shape desiccant to dry water molecule sieve; it is based on the principle of Pressure Swing Adsorption Performance: Regeneration air capacity: ≤14% Inlet Oil Content: ≤0.1PPM Working Pressure: 0.6~0.95MPa Dew Point Pressure: -20~-40ºC Desiccant:  Activated Alumina Control Method:  Micro PC Automatically Installation: Indoor Location, anchor bolt installation Standard working conditions -Inlet temperature: 2~45ºC -Nominal inlet pressure: 0.069MPa Screw Standard:  GB/T7306 Power Consumption: 100w Flange standard: HG20592 Options: -Desiccant: molecule sieve -Full dew point-controlled -Dual pre-and after filters. -Remote communicating, Features of Desiccant Air Dryer: According to the demand on the air consumption for regeneration, the desiccant air dryer are divided into no heat type and micro heat(heat purge) type. Heatless regeneration desiccant air dryer is equipment to dry compressed air by using pore shape desiccant to dry water molecule sieve; it is based on the principle of Pressure Swing Adsorption. Heat purge regeneration desiccant air dryer is working with regenerative air and warm the desiccant then re-use it. It not only improves the regeneration effect also reduces air consumption with energy-saving function. The desiccant air dryer uses molecular sieve or alumina as the desiccant to adsorb moisture in the compressed air under a certain working pressure. Then, re-lead a part of dry air from the dryer outlet for desorption at atmospheric pressure. One tower is for water adsorption and another for desorption and regeneration. The two towers can work continuously to provide the air consuming equipment with dry, clean compressed air. The twin tower dryer is widely used for outdoor applications requiring compressed air in cold areas, indoor applications requiring compressed air of long-distance pipeline transportation, and manufacturing process requiring deep drying, such as advanced spraying, jet flow control, polyester spinning etc. Why Broatek? 1.     Wide product range. Shanghai Broatek provide various kinds of options for desiccant regenerated air dryers, including heatless air dryer, heat purge air dryer, compressed air dryer, heat purge with blower air dryer and combined type air dryer. Working pressure is from standard, middle and high pressure. Capacity from 0.8/min~500m/min. Dew point is from -12ºC~-70ºC. Two tower shift period is from 4min~8hours.Desiccant use activated alumina or molecule sieve. Control method we use PLC micro pc. And the power is from 220v/1ph/50HZ~380v/3ph/50HZ etc. We can also make your special requirement for zero loss regeneration HOC. 2.     Strict product testing: To ensure the product quality, we introduced advanced testing equipment to test air flow, pressure, intake temperature, dew point and other technical data. 3.     Air system: -To eliminate Channeling phenomenon: The air distributor in desiccant tower is using big section stainless steel diffuser, this is guarantee the air evenly go through the desiccant, avoid the channeling phenomenon, anti-corrosion and long lasting. -Energy saving working condition settable: The regenerated capacity could be set in energy saving working conditions according to the requirement for dew point, pressure, temperature etc. - Zero consumption of regeneration: Proper design of the tower keeps 95% heat desiccant, greatly enhanced the desorption capacity of equipment, makes the regeneration more thoroughly. -Stable quality of air source: Reverse convection drying and regeneration, avoiding the pollution of desiccant; ensure the stable quality of air source. 4.     Control System: - Human-computer interaction, remote control: color touch screen, information sharable from distance host. -PLS micro pc control: Use Germany Siemens PLC, with reliable and strong functions. -Optional working conditions: Client is easily choose testing condition, summer condition, winter condition, 50% air condition, -40ºC and -20ºC dew point condition. -Adsorption drying time (optional): we use dew point control method, 100% ensure the air quality. -Exhaust wetness testing: -Alarm to average pressure disorder (optional) -Breakdown signal alarm (optional) Technical data Basic Technical Data Of BROATEK Desiccant Air Dryer Heatless Desiccant Air Dryer Heat Purge Desiccant Airy Dryer Intake Temperature: 2~45ºC Intake Temperature: 2~45ºC Inlet Oil Content: ≤0.1PPM Inlet Oil Content: ≤0.1PPM Working Pressure: 0.6~0.95MPa Working Pressure: 0.6~0.95MPa Dew Point Pressure: -20~-40ºC Dew Point Pressure: -20~-40ºC Regeneration air capacity: ≤14% Regeneration air capacity: ≤7% Screw Standard:  GB/T7306 Screw Standard:  GB/T7306 Power Consumption:  100w Power Consumption:  80% Flange standard: HG20592 Flange standard: HG20592 Desiccant:  Activated Alumina Desiccant:  Activated Alumina Control Method:  Micro PC Automatical Control Method:  Micro PC Automatical Installation: Indoor Location, anchor bolt installation Installation: Indoor Location, anchor bolt installation Compression Heat Desiccant Air Dryer Compressed Air Combined Type Desiccators Intake Temperature:120~180ºC Regeneration air capacity : ≤3% Inlet Oil Content:≤0.1PPM Dew Point Pressure: -40~-60ºC Working Pressure: 0.6~0.95MPa Pressure Loss: ≤0.05MPa Dew Point Pressure: -12~-60ºC Standard Cycle Period:  4~8hours Working Cycle:  4~8 Hours Desiccant lifetime:  3~5years Power Consumption:  200w Screw Standard:  GB/T7306 Flange standard: HG20592 Flange standard: HG20592 Pressure Loss:  ≤0.04MPa Networking Remote Diagnosis Regeneration air capacity : ≤1% Control Method:  Micro PC Automatical Control Method:  Micro PC Automatical Installation: Indoor Location Shanghai Broatek Provide various kinds of air dryers , filters and PSA nitrogen generators. Below is the specification chart for your reference. Heatless Desiccant Air Dryer Model Capacitym3/     min Dimension  mm Inlet/outlet Desiccant   Weight L W H Size Weight (kg) (kg) BDAH-08 0.8 500 480 1320 R1/2 16 55 BDAH-17 1.7 600 540 1680 R3/4 34 78 BDAH-26 2.6 739 700 1660 R1-1/4 52 150 BDAH-38 3.8 739 700 1906 R1-1/4 72 235 BDAH-55 5.5 900 885 1880 R1-1/2 104 275 BDAH-69 6.9 950 925 1760 R1-1/2 138 336 BDAH-80 8 1024 1000 1845 DN50 170 375 BDAH-100 10 1024 1000 1995 DN50 200 420 BDAH-135 13.5 1024 1000 2320 DN50 270 480 BDAH-170 17 1200 1000 2180 DN65 300 560 BDAH-220 22 1332 1200 2345 DN65 440 740 BDAH-270 27 1382 1200 2152 DN80 570 900 BDAH-320 32 1466 1200 2150 DN80 640 1020 BDAH-370 37 1466 1200 2370 DN80 700 1140 BDAH-450 45 1633 1370 2464 DN80 870 1450 BDAH-550 55 1730 1400 2684 DN100 1060 1800 BDAH-650 65 1936 1400 2670 DN125 1340 2180 BDAH-850 85 2236 1650 2823 DN125 1600 2500 BDAH-1100 110 2280 2190 3100 DN150 2000 3200 BDAH-1300 130 2400 2200 3200 DN150 2300 3500 BDAH-1600 160 2650 2400 3400 DN150 2900 4600 BDAH-1900 190 2738 2190 3270 DN200 3400 5500 BDAH-2200 220 3146 2540 3490 DN200 4400 6900 BDAH-2600 260 3800 3000 3800 DN250 5200 8000 BDAH-3000 300 4000 3000 3800 DN250 6000 8900 Inlet Temperature: 2~50ºC       Inlet oil content: ≤0.1PPM            Working Pressure: 0.6-1.0MPa Pressure Dewpoint: -40~-60ºC    Regeneration air capacity: ≤14%     Desiccant: Activated Alumina Control Method: Micro Computer-Control  Installation Method: Indoor Location, anchor bolt installation. Heat Purge Desiccant Air Dryer Model Capacitym3/     min Dimension  mm Electric Heat Desiccant   Weight L W H Power(kw) Weight (kg) (kg) BDAP-38 3.8 739 700 1906 1.8 72 300 BDAP-55 5.5 885 900 1880 2.6 104 410 BDAP-69 6.9 925 950 1760 3.6 138 500 BDAP-80 8 1024 1000 1845 4 160 580 BDAP-100 10 1024 1000 1995 5.1 200 655 BDAP-135 13.5 1024 1000 2320 6.5 260 690 BDAP-170 17 1200 1000 2180 7.5 300 840 BDAP-220 22 1332 1200 2345 10.8 440 1130 BDAP-270 27 1382 1200 2152 14.4 570 1245 BDAP-320 32 1466 1200 2150 16 640 1345 BDAP-370 37 1466 1200 2374 18 700 1510 BDAP-450 45 1633 1370 2464 22.5 870 1820 BDAP-550 55 1730 1400 2684 27 1060 2200 BDAP-650 65 1936 1400 2670 34.5 1340 2790 BDAP-850 85 2236 1650 2823 40.5 1600 3500 BDAP-1100 110 2280 2190 3100 51 2000 3840 BDAP-1300 130 2400 2200 3200 57 2300 4450 BDAP-1600 160 2650 2400 3400 72 2900 5200 BDAP-1900 190 2738 2190 3270 87 3400 6100 BDAP-2200 220 3146 2540 3490 111 4400 7600 BDAP-2600 260 3800 3000 3800 132 5200 8800 BDAP-3000 300 4000 3000 3800 150 6000 9700 BDAP-4000 400 4300 3200 3800 201 8000 14200 BDAP-5000 500 4500 3200 3800 252 10000 15000 air-inlet temperature: 2~50ºC    Air-inlet oil carried-over:≤0.1PPM     Working pressure: 0.6-1.0MPa Dew point: -20~-40ºC           Regenerative air capacity: ≤7%              Desiccant: Activated alumina Controls: PLC                      Installation: Indoor with Anchor bolt. Compression Heat Desiccant Air Dryer Model Capacitym3/     min Dimension  mm Cooling water Desiccant   Weight L W H circulation T/h Weight (kg) (kg) BCAD-135 13.5 1800 1600 2400 7 0.24 1000 BCAD-170 17 2000 1600 2400 8.5 0.26 1200 BCAD-220 22 2200 1600 2600 11 0.33 1600 BCAD-270 27 2400 1800 2700 14 0.45 1800 BCAD-320 32 2400 1800 2900 16 0.48 2100 BCAD-370 37 2500 1900 2900 19 0.56 2300 BCAD-450 45 2600 2000 2900 23 0.68 2700 BCAD-550 55 2600 2200 3000 28 0.83 3200 BCAD-650 65 2800 2400 3200 33 0.98 3700 BCAD-850 85 3000 2600 3200 44 1.28 4500 BCAD-1100 110 3200 3000 3400 55 1.65 5500 BCAD-1300 130 3400 3200 3400 65 1.95 6400 BCAD-1600 160 3600 3400 3400 80 2.4 7500 BCAD-1900 190 3800 3600 3400 95 2.85 9000 BCAD-2200 220 4000 3800 3600 110 3.3 10500 BCAD-2600 260 4200 4000 3800 130 3.9 12000 BCAD-3000 300 4400 4200 3800 150 4.5 13500 BCAD-4000 400 5000 4600 3800 200 6 16500 BCAD-5000 500 5600 5000 3800 250 7.5 20000 air-inlet temperature: 120~180ºC  Air-inlet oil carried-over:≤0.1PPM  Working pressure: 0.6-0.95MPa Dew point: --12~60ºC           Regenerative air capacity: ≤1%              Desiccant: Activated alumina Controls: PLC                      Installation: Indoor with Anchor bolt. Combined Type Desiccant Air Dryer Model Capacitym3/     min Dimension  mm Water Desiccant   Weight L W H Consumption T/h Weight (kg) (kg) BMAD-135 13.5 1250 1350 2000 1.7 260 770 BMAD-170 17 1350 1500 2200 2.1 340 980 BMAD-220 22 1500 1600 2400 2.6 440 1180 BMAD-270 27 1600 1700 2500 3.2 540 1400 BMAD-320 32 1680 1800 2500 3.8 640 1700 BMAD-370 37 1710 1850 2500 4.4 740 1900 BMAD-450 45 1750 1900 2650 5.4 900 2150 BMAD-550 55 1850 2000 2850 6.6 1100 2550 BMAD-650 65 2000 2200 3000 7.8 1300 2850 BMAD-850 85 2150 2300 3100 10.2 1700 3100 BMAD-1100 110 2400 2600 3200 13.2 2200 4250 BMAD-1300 130 2400 2700 3200 15.6 2600 4950 BMAD-1600 160 2600 3100 3300 19.2 3200 5500 BMAD-1900 190 2900 3500 3400 22.8 3400 6400 BMAD-2200 220 3200 3700 3600 26.4 4400 7700 BMAD-2600 260 3800 4200 3800 31.2 5200 11500 BMAD-3000 300 4000 4500 3800 36 6000 12600 BMAD-4000 400 4300 4800 3800 48 8000 16000 BMAD-5000 500 4500 5200 3800 60 10000 19000 Pressure Lose≤: 0.05MPa  Standard Cycle life: 4~8hrs            Desiccant life: 3~5years Dew point: -40~60ºC           Regenerative air capacity: ≤3%              Desiccant: Activated alumina Controls: PLC                      Installation: Indoor with Anchor bolt. BROATEK heatless desiccent air dryer.