Jiangsu Fuyi Machinery Technology Co., Ltd. >> Pellet Machinery for Fertilizer and Chemical

Pellet Machinery for Fertilizer and Chemical

Pellet Machinery for Fertilizer and Chemical
Price: US $ 8000-200000/Piece
Trade Terms: FOB,CFR,EXW
Min Order: 1Unit
Pay Type: L/C,T/T

1. PRODUCT OVERVIEW

       Changzhou Fuyi Drying Equipment Co., Ltd is one professional enterprise, specialized in the developing and manufacturing of industrial dryer machine, granulator machine, dynamic   calcinations equipment, etc. By Absorbing advanced drying & granulating technology at home and abroad, we improve the technology of rotary flash dryer and dry granulator. Our company is now devoting itself to the manufacturing of multi series products with dry granulator, rotary flash drier, high pressure pulse bag type dust collector, spray drier, belt drier, high-efficient cyclone drier, cyclone dynamic incinerator, and coal-burned tube-type hotair furnace as our core products and our new techniques accordingly have been widely applied in the drying and granulating treatments in the chemical, pharmaceutical, agricultural chemicals, and food industry. With advanced technology, reasonable process, superior performance & perfect services, products are popular with customers at home and abroad. What's more, when designing these products, we pay more attention to the saving of energy, environment protection, as well as reduction of labor intensity; in consequence, a new access has been explored to raise the working efficiency of customers and reduces their costs.
2. PRODUCTS DESCRIPTION    

The powder material is loaded from the top side of the machine and conveyed towards  the compacting rollers by a special motorised helical screw that ensures a constant and  even feeding rate.       

The compacting rollers, made of steel can be caved of different shapes and

size to produce different types of finished products according to different customer's requirements.      

The crusher can be used for crushing the tablets formed by flaking machine to obtain a granular products.    

The final granules size is determined by the net mesh that allows for passing only of materials with desired size. Unqualified will be crushed inside until it's qualified.      

3. TECHNOLOGY  

The compaction process is basically a dry granulation process, so there is no liquid medium and no bindr. Instead, the fine dry powder of fertilizer/chemical material are subjected to a   

efficiently high pressure to squeeze them together. The equipment for the the compaction is called a compactor.This compactor consists of weighing feeder, forced feeder and flaking machine.         

 

The weighing feeder  

To ensure uniformity in the product it is most important that the feed system should maintain an absolutely steady flow of raw material to the compaction rolls. Its design is therefore   

very criticalThe feed system is fitted with a screw feeder which includes one horizontal screw. This rotational screw speed is variable.         

 

The forced feeder--  

The vertical screw forced the powder materials into the "nip" of the rolls by the combined forces of the feed system and the frictional forces between the materials and the rolls, which rotate so as to draw the material into the gap. The rotational screw speed is variable and the feed screw is tapered to squash out air voids and pre-densify the powder before the rolls.         

 

Flaking machine--The powder passes out of the "nip" of the rolls in the form of a laminar sheet, which will be broken into small granules by the next crusher. The flaking machine comprises  two parallel rolls rotating on horizontal axes and separated by a small but precisely determined gap. The axis of one of the rolls is fixed, while the axis of the second roll can move towards or away from that of the fixed-axis roll.    

It is pushed towards the fixed roll to provide a constant compacting pressure by means of hydraulic pressure. The pressure in the hydraulic is regulated by means of a hydraulic circuit, and is defined for each type of compound fertilizer.               

 

4. FINAL PRODUCTS 

The tablets resulting form the compacting produce can be of different shapes and sizes.  

For particular uses, they can be broken up into granules by means of a crushing and screening process.   

5.TECHNICAL PARAMETERS (for irregular shape):

 

Model

DH360

DH450

DH650

DH850

Roller diameter (mm)

φ360

φ450

φ650

Φ850

Valid usable width (mm)

170-230

190-280

290-330

1000

Roller speed (rpm)

14,18,24,30

10-25

10-25

10-25

Max forming pressure (Ton)

30

41

62

110

Max rolled sheet thickness (mm)

8

12

16

20

Rolled sheet output*(kg/h)

1600

3000

6000

12000

Granular size (mm)

0.5-6

0.5-6

0.5-6

0.5-6

Finished product output (Kg)

900-1300

2000-2500

3000-3500

6000-7000

Main unit power (KW)

30-37

55-75

90-110

220

Total installed capacity (KW)

55

90

175

249.5

External dimension (mm)

2350×2000

×2600

2600×2200

×2900

3600×2800

×3200

5000×3800×4100

Total weight (t)

10

15

25

41

Notes: Rolled sheet output, finished product output is just for reference and the screen is determined according to the nature of materials.

 
6. PACKAGING AND SHIPPING

The storage-packing section of the plant is the same as for other fertilizer plants.  

The pacakging specification usually is 50kg per bag, if client requires 1 ton per bag, should notify us in advance. 

 

Due to the big dimension of our machines,normally without pacakging, but directly loaded into Open Top Containers by crane. Only some small parts/accessories can be packed into ply-wooden boxes.


7. AFTER SALE SERVICES

After-sale Techniical service is available if customers required.

 

 

 


 

Prod Model: DH450
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Working Method: Double Roller Press
Hardness: Greater Than 28n
Granular Size: 2-5mm
Granular Shape: Irregular
Machine Size: 2200*2600*2970mm
Power: 55kw
Roller Material: Alloy Steel
Capacity: 2-2.5t/H
Application: Dry Powder
Adhesive: No
Object: Fertilizer
Condition: New
Material: Carbon Steel or Ss
Changzhou Fuyi Drying Equipment Co., Ltd is one professional enterprise, specialized in the developing and manufacturing of dry granulating equipment, drying equipment, dynamic calcinations equipment, etc. By Absorbing advanced drying & granulating technology at home and abroad, we improve the technology of rotary flash dryer and dry granulator. Our company is now devoting itself to the manufacturing of multi series products with dry granulator, rotary flash drier, high pressure pulse bag type dust collector, spray drier, belt drier, high-efficient cyclone drier, cyclone dynamic incinerator, and coal-burned tube-type hot-air furnace as our core products and our new techniques accordingly have been widely applied in the drying and granulating treatments in the chemical, pharmaceutical, agricultural chemicals, and food industry. With advanced technology, reasonable process, superior performance & perfect services, products are popular with customers at home and abroad. What's more, when designing these products, we pay more attention to the saving of energy, environment protection, as well as reduction of labor intensity; In consequence, a new access has been explored to raise the working efficiency of customers and reduces their costs.

DH series dry roll press granulator adopts dry rolling technology to compress the powdery materials with moisture content ≤ 5% into pieces or tablets, then going through the processes of breaking into granules and screening to make the lump materials into granules that meet the requirements of application. Dry roll press granulator mainly depends on the manner of external pressure to force the material going through the gap between two relatively turning rollers to compress into laminar particles. During course of roller pressing, the real density of materials can increase 1.5~3 times thus reaching certain demands of granular strength.

DG series double roller granulator adopts no-drying process granulating at normal temperature and once forming. It can produce 2-6mm irregular granules, Φ 3.8-Φ 10mm oblateness granules and all kinds of slice products. It is a multi-purpose machine and widely used to granulate the powder materials of fertilizers, medicine, chemicals, etc, especially suitable for the production of palletized fertilizers such as ammonium bicarbonate, carbamide, ammonium chloride, ammonium sulfate, potassium chloride, potassium sulfate, salt, binary, ternary compound fertilizers(Nutrient content 25%-53%), blended fertilizers and so on. Our company can tailor the chemical fertilizer production lines from 30, 000 to 500, 000 T/Y according to the requirements of the customers. The complete sets of the equipment are in compact layout process, scientific and rational, leading technology, energy saving, environmental protection without waste emissions, operation stability, and easy maintenance.

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