1650X3000mm Asme Approved China PVB Glass Curing Machinery (SN-BGF1630)

Product Specifications

Prod Model:	SN-BGF1630
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Size:	1650X3000mm
Material:	Q345r Carbon Steel
Max. Glass Size:	1300X6000mm
Design Pressure:	1.5 MPa (15bar)
Design Temperature:	160 C
Heating Mode:	Electric/Natural Gas/Thermal Oil
Control Mode:	PLC+Him/PC
Control Software:	Tpc(Thermal Processing Control)
Working Medium:	Compressed Air
Voltage:	380/400/415/440/600VAC

Product Description

Usage Of SINOMAC Glass Autoclave
In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requirements, its stability and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.
 
Technical Features

1.General features
The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control)software which is based on PLC control system to ensure the full automatic operation.

2.  Quick Closing Doors
The door opening and locking system of SINOMAC autoclave is designed and manufactured on the basis of guarantee of maxi safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.

3. Heating Insulation System
There are two insulation modes: external and internal

4. Heating System
The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters

5. Pressure Components
·Inlet and exhaust valve,3-piece ball valve.
·Manual exhaust valve,3-piece ball valve.
·Pressure transducer: 1

6. Cooling system and process
·The main heating exchanger is made of Aluminum finned tube.
·The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance

7. Forced convection system of hot air
·Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
·Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.
Optional sealing structure: special motor + static seal or magnetic sealing

8. Vacuum system
During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.

9. Control System
Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control )software.

10. Safety Systems
Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.

MODEL# SN-BGF1630 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No.	Description	Unit	Specifications  and  Parameters
1	Inner Diameter	mm	1650
2	Working Length	mm	3000
3	Max. Glass Size	mm	1350X3000
4	Autoclave Track Distance	mm	700
5	Track height	mm	420
6	Design Pressure	Mpa	1.5
7	Design Temperature	º C	160
8	Working Pressure	Mpa	1.3
9	Working Temperature	º C	150
10	Safety valve exhaust	Mpa	1.4
11	Working Medium	----	Compressed Air
12	Heating Mode	----	Electric (Convection+Radiation )
17	Heater	----	inconel tubular heaters
18	Heating Power	KW	54
19	Circulating Fan Motor power	KW	7.5
20	Thermocouple type	---	K or PT100
21	Air Temperature Thermocouples	Piece	3
23	Pressure Transducer	Piece	1
24	Vaccum Lines	Piece	----
25	Control Mode	---	PLC+PC
26	Control Software	---	Thermal Processing Control (TPC)
23	Insulation	---	Internal
24	Supporting air tank	M³	1
25	Working environment temperature	º C	Min. -20 º C , max +45  º C
26	Working environment humidity	---	< 60%
27	Power supply	---	220/380VAC, 3P+N+PE, 50/60Hz
28	Weight	KG	3230

From the SINOMAC Team, with 15 Years of Experience.