3-in-1 filling machine, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated soft drinks and soda water, on the basis of introducing, digesting and absorbing advanced technology from Germany and Italy.
Main features
Rinser
This machine is rotary washing machine, which mainly use for beverage such as mineral water or carbonated drink, new bottle enter the equipment by star wheel, through clip and oVERTUrn mechanism make bottle down, after washing, it oVERTUrn bottle up automatically, then convey to the filling part by star steel, the main material and washing clip is stainless steel.
Filler
A. Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, the liquid level is stable.
B. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area, engine base is stainless steel contain carbon steel.
C. Guide bottle system, simple structure, according to bottle style, can change
D. The whole machine can be controlled automatically by PLC
E. Filling hydraulic material liquid level height adopt liquid level probe control, liquid level steady, filling reliable
F. The machine important parts and electrical elements is import production
G. Filling hydraulic material can be controlled automatically. And have CIP washing connector.
Capper
The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, screw cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.
Equipment structure
Rack
Rotary rinser
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control
Main configuration
Touch screen: THINGET or Weinview
PLC program controller: Mitsubishi or Omron
Inverter: Mitsubishi or Omron
Photoelectrical controller: Omron
Proximity switch: Omron
Other electrical components: Schneider
Pneumatic component: Airtac
Water pump: Nanfang
Main motor: Siemens
Bearing: Harbin
Technical Parameters
Model: DCGF24-24-8
Capacity (500ml): 4, 000BPH
Rinsing head: 24
Rinsing time: 2.5s~3s
Filling valve head: 24
Filling valve speed: 140~160ml/s
Capping heads: 8
Power of the screw capping: 0.6~2.8Nm (adjustable)
Main motor power: 3.25KW
Input air consumption: 1m3/h
Water consumption: 2.5m3/h
Machine dimensions: 2800mm*2100mm*2300mm
Machine weight: 5000kg
|
Model |
Number of washing filling and capping |
Production capacity
Bottle per hour(0.5L) |
Applicable bottle specifications (mm) |
Power(kw) |
Dimension(mm) |
|
DCGF14/12/5 |
14, 12, 5 |
2000-3000 |
0.25L-2L
50-108 mm
H=170-340mm |
3.58 |
2100x1400x2500 |
|
DCGF18/18/6 |
18, 18, 6 |
4000-6000 |
4.68 |
2460x1720x2650 |
|
DCGF24/24/8 |
24, 24, 8 |
6000-8000 |
6.58 |
3100x2100x2650 |
|
DCGF32/32/8 |
32, 32, 8 |
10000-12000 |
9.68 |
3500x2500x2650 |
|
DCGF40/40/10 |
40, 40, 10 |
13000-15000 |
|
9.68 |
4600x1800x2650 |
|
DCGF50/50/12 |
50, 50, 12 |
16000-18000 |
10.8 |
5200x4500x3400 |
|
DCGF60/60/15 |
60, 60, 15 |
20000-22000 |
11.28 |
6500x4500x3400 |
Zhangjiagang Beverage Machinery Co., Ltd was founded in Sept., 1994. Our company is located in Leyu Economic Development Zone of Zhangjiagang City, about 180km from Shanghai Pudong International Airport (Google Position), convenient transportation; Company covers an area of about 4, 000 square meters, with more than 60 employees, We are mainly engaged in manufacturing the bottling and packaging equipments of various liquid food and beverage. Company integrates machine design, making, sales and after sales service.
Our products scope as below:
PET bottle filling machine
Water filling machine
Juice filling machine
Beverage filling machine
Soft drink filling machine
Alcohol filling machine
Oil filling machine
Other bottle filling machine
Labeling machine, wrap packing machine, water treatment system, and some auxiliarys.
We gained rich experience on carbonated drink, juice beverage, as well as glass bottle beverage, alcohol etc. filling technology, and own several patented technologies. In China, we have many customers in almost every province and city, and has a good reputation in. Currently, near 40% of our orders from our registered customers, that's the reason we still remain stable development even in the downturn global economic.
We began to run our own export business from 2010, machines have been exported to American, Canada, Bolivia, Chile, Columbia, Guatemala, Russia, Britain, Slovakia, Sri Lanka, Indonesia, Cambodia, Malaysia, Algeria, Egypt, Zambia, South Africa and other countries.
We'll supply you professional suggestion, good quality machines and professional services, to push our clients to create the greatest economic benefits.
We are trying to do better in this field, also sincerely hope that we could build good cooperation relations with more beverage manufacturers.
Services we provided:
Free technical consultation, Investment budget;
Customized high-quality equipment, Whole Production Plant layout;
Comprehensive after-sales service, Machine installation and Commissioning, training workers to learn how to operate and maintain the equipment, supply customers needed accessories in time.
