New technical Best price Clay brick making machine
Brick Molding process
Aged clay material first will be sent to mixing extruder for water replenishing and mixing, then the double stage vacuum extruder will squeeze material to clean-surface and solid-inside columns, which will be cut into the required adobes by cutter.
Extruding machine is the key equipment among the whole production line, its performance are required as follows:
1) They can meet the need of different specification and hole shapes of the brick
2) The vacuum degree is -0.092Mpa, the extruding pressure is 1.5-2.0Mpa.
3) The hourly output per set is more than 8000-10000pcs bricks.
Brick Drying and firing
Drying and firing will adopt twice setting & firing process. Drying chamber adopts new type tunnel dryer with inner width of 2.4meter. Whole production line adopts 7 lines of double-rail tunnel dryers. The heating source is residual/waste heat from the tunnel kiln. The smoking air feeding temperature and air volume will be adjusted through the air-adjustment-system, so as to ensure the drying quality of green bricks. Well-dried green bricks will be unloaded from drying cart and re-stacking on the kiln cart manually.
Tunnel kiln adopt large section with inner width of 4.6meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.
Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.
Specification Model | Capacity (pcs/hr) | Power Requirement (kw) | Rotate Speed(t/m) | Exterior Dimension (mm) |
EVS40B | 7000-8000 | Y6-90 | 35 | 4580×1620×1700 |
EVS45B | 8000-10000 | Y6-110 | 34 | 5280×1700×1850 |
EVS50 | 9000-12000 | Y6-160 | 31 | 5260×1760×1950 |
EV40B | 7000-8000 | Y6-37+75 | 40/35 | 5660×1680×2150 |
EV45B | 8000-10000 | Y6-45+90 | 42/34 | 6210×1560×2350 |
EV45B | 8000-10000 | Y6-45+110 | 35/30 | 6370×1910×2350 |
EV50bA | 11000-15000 | Y6-55+132 | 35/30 | 4600*2200*1300 |
4600*1300*2400 |
EV50B | 11000-16000 | Y6-55+132 | 38/25 | 6750*1880*2540 |
EV50A | 9000-12000 | Y6-55+160 | 38/25 | 4400*2200*1250 |
5600*1800*2500 |
EV60A | 10000-15000 | Y6-90+250 | 27/20 | 7500*2900*2800 |
7500*2600*2640 |
EV75A | 23000-28000 | Y6-315+110 | 27/20 | 8200*7300*3400 |
IBRICK is the technology initiator whom firstly professional supply clay brick sintering two-step stacking-firing process in the world. We always implement rigorous, secure, and integrated industrial chain management and provide professional engineering management, technology solutions, equipment purchasing and etc. For the clay sintering hollow bricks, decorative brick, insulating block, paving bricks, western-style tiles; Split brick projects all around the world. Our service include below items.
The inspection of raw materials---raw material industrial test, providing specific and targeted technology solutions according to scientific data tested;
The complete technology design--- material processing, molding, drying, firing, packaging, unloading and etc.
The complete production line equipments------- supply and installation the most economical and high-quality equipments.
The construction of complete set production line-----contracting to build the EPC projects for building materials.
The accurate and timely local services-------- providing the production management service, the lifelong technology service support, make every projects to create more value for each users.
We are willing to make our progress with you hand in hand and become impeller for world-wide brick-making cultural by our constant innovation and non-stop efforts.