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Shinva Kqcl Vertical Ultrasonic Washing Machine

Name: Shinva Kqcl Vertical Ultrasonic Washing Machine
Brand: china-manufacturer-directory.com
SKU: 753911035
Availability: InStock
Rating: 4.4 (53 reviews)

Price:	US $ 60000-120000/Piece
Trade Terms:	FOB
Min Order:	1/Piece
Pay Type:	L/C,T/T

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Showroom Product Company Profile

Product Specifications

Prod Model:	KQCL 024 048 060 080 100 120 150
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Bottle Size: 2-20 Ml Vial:	Bottle Washing Quality Rate: >99%
Finished Dosage Form:	Liquid
Certification:	FDA cGMP
Type:	Ampoule and Vial Washing

Product Description

Brief Introduction

This machine uses vertical drum structure. Transport mesh belt feed the bottle with screw. Clip the bottle, and turn it around by mechanical arm in continuous rotation. Washing spray pipe does swing and track movement repeatedly. Spray water and air alternately when the bottle is in upside down, and use ultrasonic washing. It has excellent washing effect. Machine is made up by bedplate, drum, screw lifter, transmission gear, water pump, filter and etc. After water injection, bottles move to water channel for 1 minute ultrasonic washing. Then screw sends bottles to lift wheel. Mechanical arm clip them and turn 180 degree to upside down. Wash them by water and air alternately.
All the cleaning fluid contacted parts use SS304 and non-toxic corrosion-resistant material. All working area use PC glasses. Prevent from the outside pollution. Machine has the ultimate filter. It makes cleaning water and compressed air reach the cleaning washing requirement.
This machine uses AC motor drive, frequency speed control and PLC control circuit. It has reliable performance. Water in tank has automatic constant temperature control with water level control switch. It prevents the machine from pump, ultrasonic and heater turning on in waterless condition. Pipeline has pressure display. Adjust the pressure by diaphragm valve. This machine can receive the signal from sterilization oven, filling and sealing machine. When bottle is in jam, machine will turn off automatically.

Feature

Bottle feeding use two-section mesh belt structure, to ensure the enough thrust and no bottle shortage at the screw.
Use buffer device in screw feeding place, to ensure no bottle breakage and no screw wear in feeding place. The screw is made of innoxious and non-polluted polyformaldehyde material. The central shaft use stainless steel for reinforce, to ensure no deformation of the screw.
Use Needle shake proof device, to enhance the insertion accuracy of the spray needles. Reduce the needle breakage occurrence.
The mechanical arm extended rod and disc are provided with the oil leakage prevention structure, to ensure the lubrication oil will not pollute the water tank.

Operating Principle

1	Use ultrasonic to pre-wash. Separate water and air, Spray wash alternately.
2	Bottle feeding use 2-section mesh belt structure, to ensure the enough thrust and no bottle shortage at the screw. Belt Width: 650mm
3	Ultrasonic washer cleans the bottle by high-frequency ultrasonic generator. Compact structure and high efficiency. Frequency can be adjusted between 21-43 kHz, so as to meet the requirement of different bottles.
4	Screw bottle feeding position has M-type buffer device. Reduce the bottle breakage and screw wear. The screw is made of innoxious and non-polluted polyformaldehyde material. The central shaft use stainless steel for reinforce, to ensure no deformation of the screw.
5	Lift device is made up by wheel and camshaft. Sliding block is embedded in T-type slot around the wheel. Support plate is set on the sliding block. Also, Pulley is set on the camshaft of the sliding board. Pulley turn the sliding board move up and down. It makes the bottles tranport accurately.
6	Washing step makes both water washing and air washing bottle inside three times. It also makes water washing and air washing bottle outside once. One needle uses only one medium.No cross pollution. Spray needle inserts into bottle to wash with cone-type location guiding device. It can reduce the damage on the bottle, and clean the bottle effectively.
7	The mechanical arm extended rod and disc are provided with the oil leakage prevention structure, to ensure the lubrication oil will not pollute the water tank.
8	Use Needle shake proof device, to enhance the insertion accuracy of the spray needles. Reduce the needle breakage occurrence.
9	The clamping piece of mechanical arm use non-toxic pollution free polyamine material. It have both damping effect and good strength, to protect the bottle from breakage, and enhance the serving life as well.
10	Spray needle use one piece of 316L tube. It welded on by automatic laser welding machine. No sanitary dead angle, and it can meet the requirement of aseptic production.
11	Reversal telescopic camshaft use unitary spatial organization structure. It makes the telescopic bearing in the closed-loop. No bounce in radial direction. No jump in axial direction. It makes the mechanical arm and spray needle run steadily. Surface uses imported electrostatic spray.
12	Spray needle controlling cam use split type structure. It can adjust the running machine into optimum, which enhance the tracking accuracy for the spray needle. Surface uses imported electrostatic spray.
13	Swing tracking frame use qualified aluminum alloy casting, which highly reduced the weight, swing inertness and noise, and also enhance the tracking accuracy and stability of the spray needle. Surface uses imported electrostatic spray.
14	Drum transmission use off-center edge transmission method. Separate the transmission shaft and loaded shaft. It can reduce the cumulative error of tracking device. It makes machine running steadily and tracking accurately. Use imported engineering plastic bearing in the mechanical arm and big wheel. It has low friction coefficient and long serving life, and work without lubrication.
15	Use central lubrication system. This lubrication effect is much better than manual filling lubrication. Meanwhile, it reduce the pollution and labor intensity, and can meet the requirement of asepticized production.
16	Bottle out-coming use imported synchronous belt, which makes it steady and little bottle breakage. It also has a long serving life.
17	Each water injection pipe, water cycling pipe and air-compressed pipe is separated. All connect with pipe filter. No cross pollution in running. Pipe connection use clamp connector. No leakage and dead angle, and controlled by sanitary diaphragm valve. All pipe use SS316L material.
18	Use pneumatic diaphragm valve and FESTO pneumatic component to control water and air. It can save the consumption, and reduce the cost, also meet GMP standard as well.
19	Full-course detecting system can detect the washing effect. When the ultrasonic generator stopped working or water, air pressure is lower than authorized pressure, machine will stop automatically. When the pressure meets the authorized, machine will start again.
20	Non-moving water and air pipe use SS316L hard pipe. It connects according to the washing liquid flow direction from low to high, to assure no residue in pipe. It can meet GMP, FDA and European standard.
21	All working area use PC glasses to prevent from outside pollution.
22	All non-stainless steel part use metal spraying plastic treatment. It has long serving life.
23	Water shield is equipped with steam-proof device.
24	Main transmission shaft use imported alloy steel material and advanced heating treatment. It enhanced the mechanical capacity of the main transmission shaft.
25	Machine use transducer to control the pressure of the washing medium. Show the pressure value on the digital display, and also transfer the pressure value of each point to PLC. It can monitor all pressure online, and print the time pressure curve. It meets GMP and FDA certificate.
26	Filter: injection water, compressed air and cycling water are all use SS316L material. The ultimate filter element of injection water use 0.22um polysulfone. The ultimate filter element of compressed air use 0.22um PTFE. The cycling water use second-level filter system.
27	PLC, touching screen, and transducer: It can be equipped according to customer's choice. Equipped by Siemens brand. All standard parts can be changed conveniently. Most mechanical arm does not need to make any adjustment and change, so as to shorten the time of change. Most standard parts use pin positioning.

SHINVA is a leader in the design and manufacture of automatic machines for lyphilization processing and packaging of pharmaceutical products.

Appreciate to a high technological profile and the ability to offer tailor-made solutions to satisfy the most sophisticated requests of the market.

In 1943 Shinva was established to manufacture medical equipment. Shinva went public in 2002 at the Shanghai Stock Exchange. During the past 71 years Shinva has used its military heritage and culture to manufacture products according to the Qilu tradition. The Qilu Culture is a mainstream of China's traditional culture. Based on "people", Qilu Culture regards "benevolence" as a core, "gentility" as the form and "harmony between man and nature" as the goal. These thoughts have influenced China for more than 2, 000 years and also form the foundation of China's technical and capital enterprises. Shinva gains special advantages to being deeply influenced by the culture's quintessence. Qilu contributes to the evolution of the culture significantly. According to this cultural heritage Shinva pays attention to customer's needs, encourages our employees with goals, and fosters people to create the inner power needed for higher achievement. Through this cultural and enterprise background Shinva has produced nine different lines of medical and pharmaceutical equipment in the Central Supply Sterilization Systems [CSSD], Pharmaceutical Equipment, Radiotherapy, Digital Operating Room, Dental, Medical Environmental Protection, Experimental Animal Products, and In-Vitro Diagnostic Reagents and Instruments and Biomedical Materials and Supplies, all integrated solutions. Shinva is living into the future standing on this firm foundation and history of success. We have self-confidence, we are innovating and taking risks developing new products yearly and are advancing with the times. We are making a contribution to the health and wellbeing of the world by manufacturing excellent products meeting the highest regulatory standards.