No. | Name | Technical parameters |
1 Hot Water Section | |
1.1 | Plate heat exchanger | SUS 316L, steam heating directly, with endurance (max) temperature 160 0C and endurance (max) pressure 1mpa, heating-up 40ºC once, heating exchanging area 18 m2 |
| Temperature control system | UK Spirax sarco steam pressure reduce valve, adjustable valve, steam trap valve, with one set of temperature sensor, temperature meter and equipped with stainless stell electric control cabinet |
1.2 | Hot water tank | SUS316 insullation tank, conical shape at top fitted with off-center vertical agitator, double mixing blades, sight glass, ,temperature sensor PT 100 and digital thermometer meter, electrode type low/high level meter and CIP spray ball |
1.3 | Flowmeter | 25~78000LPH |
1.4 | Hot water pump | Hygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m |
1.5 | Electro type low/high levelmeter | SUS316L, high/ middle/ low connecting rod floating ball level, fitted on hot water tank |
1.6 | Temperature sensor | PT100 PT100 |
| Pneumatic butterfly valve | SUS316, double welding |
| Pneumatic two position three way valve | SUS316 |
2 Extraction section | |
2.1 | Extraction tank | Shelf with kneader, perforated plate, electrode type high/low level meter, temperature sensor PT 100 and digital thermometer meter, CIP spray ball and water return pump, Siemens PLC cotrolling touch |
2.2 | Extracted tea filter tank | Upper 1.5mm upper filter, 150mesh lower filter, electromagnetic valve, Pneumatic two position three way valve, CIP spraying ball |
2.3 | Screw conveyor | L=8m, CIP spraying ball |
2.4 | Extraction platform | Stainless stell platform, with staircase and railing |
2.5 | Centrifugal pump | Hygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m |
2.6 | Double barrel type filter | SUS316, 80 /120 mesh, with pressure meter and drain valve |
2.7 | Plate-type cooler | Three sections 90ºC-55ºC-15ºC, the area of each section: pure water section 12 m2, tower water section 16 m2, ice water section 14 m2 |
3 Tea Extract Clarification Section | |
3.1 | Tea-extract tank | SUS316L, use PU as insullation, vertical type, fitted with twin-blade mixer, electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter, sampling valve, CIP spray ball and CIP return pump motor |
3.2 | Centrifugal pump | Hygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m |
3.3 | Double barrel type filter | SUS316, 180/180 mesh, with pressure meter and drain valve |
3.4 | Centrifugal separator | Fitted with flow meter, fully automatic controlled, automatic deslagging, the diameter of the turntable is 470mm |
3.5 | Tea-extract storange tank | Double layer, SUS316L, with conical shape at top/bottom fitted with twin-blade mixer, electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter and sight glass |
4 Sugar Dissolving Section | |
4.1 | Sugar dissolving tank | SUS316, singal layer, sanitary design supported by a stainless frame and supported, fitted with paddle type high speed mixer 1450rpm at the bottom, electrode-type high/low level meter, digital temperature meter, CIP spray ball and CIP return pump motor, sight glass and sampling valve |
4.2 | Centrifugal pump | Hygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m |
4.3 | Double barrel type filter | SUS316, 180/180 mesh, with pressure meter and drain valve |
4.4 | Plate-type cooler | SUS316, sugar solution from 75 0C to 37 0C, tower water for cooling, and the exchanging area is 25 m2 |
4.5 | Sugar solution storage tank | Singal layer, SUS316L, fitted with electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter, sight glass, CIP spray ball and CIP return pump motor |
4.6 | Centrifugal pump | Hygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m |
4.10 | Platform for sugar dissolving | SUS304, size: 4500*1000*1500mm, thickness 3mm, load-bearing 500kg/m2 |
5 Blending Section | |
5.1 | Blending tank | Singal layer, SUS316L, off-center vertical agitator, twin blade mixer,CIP spray ball and CIP return pump motor, sight glass and sampling valve |
5.2 | Centrifugal pump | Hygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m |
5.3 | Double barrel type filter | SUS316, 5μm, with pressure meter and drain valve |
5.8 | Blending platform | SUS304, the thickness of the diamond plate is 3mm, 7000*1000*4000mm, load bearing 200kg/m2 |
6 Product Sterilization Section | |
6.1 | UHT sterilizer | Five sections, 140ºC for sterilization, temperature endurance (max) 165 0C and maximum pressure endurance is 16 bars. Sterilization temperatures are determined according to characteristic of product to be heated which can be set accordingly to the process requirement through PLC setting. 36ºC(inlet)→75ºC→135~140ºC(sterilization for 20s)→88ºC (filling). Fitted with 500L stainless steel SUS 316L product receiving tank, hot water supplying system, PID temperature control system, automatic steam control equipment, centrifugal hot water pump and motor, 20 seconds holding tube stainless steel SUS 316L and cooling section for product return, CIP system (except the boiler and the pipeline) |
6.6 | Tea-extract tank | SUS316L, with conical shape at top/bottom, fitted with 1HP twin-blade mixer, electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter, sampling valve, CIP spray ball and CIP return pump motor |
7 Automatic Cleaning-in-Place (C.I.P) section |
7.1 | Hot water tank | SUS304, temperature sensor, digital thermometer,electrode-type high/low level control, CIP spray ball |
7.2 | Alkali tank | SUS304, temperature sensor, digital thermometer,electrode-type high/low level control, CIP spray ball |
7.3 | Acid tank | SUS316, temperature sensor, digital thermometer,electrode-type high/low level control, CIP spray ball |
7.4 | Plate-type exchanger | PID temperature control system |