/YC-02 mini uht sterilizer is manufactured exclusively with advanced design & technologies to meet requirements from universities, institutes, enterprises' R&D Dept., and dairy industry for simulating industrial manufacture and research in laboratory. Rated capacity can be from 20L/h to 25L/h, completely duplication the industrial production, which is adaptive to wide ranges of viscidity, and be same with preparation of fibers and granules, precisely mimic prepare, homogeniser, aging, pasteurism, fast sterilization under ultra-temperature temperature and aseptic filling. The machine workstation system is integrated with the CIP function online, which can be configured optionally a homogeniser and a aseptic filling cabinet on your needs.
The technological flow
(1)Tube preheating & sterilizing: to sterilize the tube by superheated water and last for some time, then chill out to normal temperature and stand by.
(2) Material sterilizing: to ensure the sterilizing temp. & time according to experiment requirement(In line homogeniser can be added either upstream or downstream).
(3) Aseptic filling: hot filling or normal temp. filling based on laboratory needs.
(4) CIP cleanup .
Material hopperscrew pumppreheating tube(homo.) sterilizing tube(137~150ºC)water-cooling(homo.)(ice-cold) aseptic filling
Characteristics
1. Rated capacity 20L/H~25L/H, lowest sample 3L~5L, handled easily and minimum sample required.
2. Completely duplicating the industrial production, with high accuracy and good reproducibility, the data and sample obtained through this machine indicate the industrial production and many terms and conditions can be adopted or referenced directly.
3. YC-02 mini uht sterilizer workstation with selected system components ,all major
4. components are housed within a stainless steel cabinet, as standard two electrically
5. heated hot water recirculators,no steam required
6. PLC controller, LCD touch panel control fascia with flow path of system.
7. Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .
8. As standard a progressive screw pump(made in Germany) with CIP is used to avoid secondary pollution.
9. YC-02 mini uht sterilizer is mobile, and can be positioned in a wet or dry area.
10. Non-material warning functions.
11. Computer interface with real time temperature recording ,the trial data can be used for the paper directly with excel file.
12. Each heating section is individually controlled to enable a wide setting of product temperatures,the product is heated by pressurised hot water recirculators which are PID controlled for greater stability and accuracy(the precision of sterilizing temperature is ±0.5ºC) . The cooling is in 1 or 2 stages dependant on the final cooling temperature required.
Technical parameter
1. Rated capacity from 20 to 25 Ltr per hour (Highly available by your demand).
2. Heating to 148 deg C at the flow rates stated.
3. Cooling to below 5 deg C at the flow rates stated.
4. Temp. Precision:±0.5ºC
5. The times of sterilizing include 3S,5S,10S,30S,300S(optional)
6. Product system pressures to 8 bar.
7. SIP (Sterilise In Place) an option for Aseptic sampling.
8. Built in true CIP (Clean In Place), flow for CIP more than 400 Ltr per hour
9. Outlet temp. adjustable by request.
10. 380 volt 3 phase, 50 or 60 Hz.
11. Power:10KW
Application
Such as fruit juices, milky products, tea, sauce dressings, soups and so on.
Shanghai Pilotech Instrument & Equipment Co., Ltd. is a high-tech corporate enterprise specialized in manufacture and whole plant installation of laboratory research equipment and processing equipment for dairy products, juice, jam, tea drinks and lycopene. Pilotech enjoys an experienced technical service team and provides services of process design, plant layout, product formula, technology consultation and turnkey projects for new or expanded projects. Pilotech products can be found in over 1, 000 universities, colleges and research institutions all over China with applications in fields such as food, biology, pharmacy, chemistry, medicine, military industry, metallurgy and mining, etc. With years of hard work and innovation, Pilotech has grown into a leading enterprise open to domestic and international markets with advanced production, testing and inspection equipment, complete varieties of product, advanced technology as well as excellent service.
"Absorbing advanced international technology and serving Chinese food industry" is the goal of Pilotechers. Pilotech has been committed to introducing, absorbing and combining advanced international dairy beverage technologies, with constant enhancement and improvement of scientific research ability. Pilotech has the first-class product design center, top technology research and development team and advanced equipment processing workshop. Based on professional technology, superior equipment and conscientious service philosophy, Pilotech has won consistent praise among customers.
Laboratory equipment include experimental spray drier, miniature ultra high temperature sterilizer, small multi-function extraction and enrichment recycling units (multi-purpose laboratory extracting tank), laboratory organic solvent spray drier, laboratory low-temperature spray drier (vacuum spray drier), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laboratory comprehensive solutions.
Pilotech products have been applied by over 1, 500 domestic customers of top universities, enterprises and research institutes including AMSS Institute of Systems Science, Tsinghua University, Shanghai Jiao Tong University, South China University of Technology, Wuhan University, Tongrentang, Xiehe Pharmaceutical, Bright Dairy, Hong Kong Polytechnic University, Harbin Pharmaceutical Group, Strong Group, General Electric (GE) Shanghai R&D Center, Jiangnan University, China Agricultural University, Zhejiang University, Tongji University and Huazhong University of Science and Technology. With firm grasp of domestic market advantage, Pilotech also vigorously expands overseas markets with equipment exported to the United States, Italy, South Korea, Singapore, Canada, Malaysia, Chile and Russia, receiving extensive praise in view of product quality.
"Practice makes perfect and credibility origins from sincerity" is the basis of Pilotech. "Steadfast personality and serious attitude" is the pursuit of Pilotechers. On the way to new development, Pilotechers will be committed to the development of China's laboratory equipment research and development with a pragmatic attitude, stick to technological innovations, return customers with high quality products and services. Based on unremitting efforts of Pilotechers and cooperating with industry elites, we firmly believe that Pilotech products will surely become well-known equipment manufacturer and service provider at home and abroad as we go along!
