Functions:
The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the -- send them to the mixer by the conveyor -- add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together --distribute material in the distribution machine --put the mixed material into press machine -- vacuum vibration pressing and shaping-- solidify in solidifying oven -- cooling-- rough slab.
Details:
1. Technical parameters
(1) Maximum slab size: 3250× 1650× (12~50)mm
(2) Capacity: 5mins/piece
(3)Total Power: 440Kw
2. Plant requirement
(1) The press line plant size: Length≥ 150m, width≥ 15m. Workshop that has 5/10 tons crane with the height ≥ 8m.
(2) The polishing line plant size: Length≥ 100m, width≥ 8m, Workshop that has 5/10 tons crane with the height≥ 6m.
(3) The standard land plant area for whole production line better more than 6000m2.
3. Water supply requirement
(1) 2*12m³ Water pools use for cooling down vacuum pump and hydraulic station.
(2) 300 m³ Recycling water pools use for polishing line.
4. Electric supply requirement
(1) Power of quartz press line: 440KW;
(2) Power of polishing line: 705KW;
The total power: 1145KW.
5. Productivity:
(1) 1287m2/day (Work time: 20 hours)
(2) 32175m2/month (Work day: 25 day)
(3) 386000m2/year (Count as the work time with 20 hours per day and 300 days per year).
Quality. Honesty. Responsibility Since 2001
Everyone at Shellmax follows this mission every day: Customer satisfaction through quality products, continuous improvement, and a safe operation that's always up and running.
"Shellmax" is specialized in all kind of Welding Machines, Garage Equipments, Electric Motors, Generators, Consumables and Spare parts and more products. All of "Shellmax" products comply with ISO9002, TUV/GS, CE, UL, CCE ATEX standards. "Shellmax" can manufacture & supply the goods according the customers request around the world.
In order to keep the competitiveness, "Shellmax" research team are always paying close attention to the market change, and accordingly develop the correspondent new items; Management team are carrying out strict quality control through the whole process during production; Logistics team are actively cooperating with shipping agency to help customers shorten the transportation period and save the shipping cost.
In order to gratify customers' requirements, "Shellmax" have established a strict quality control system. Comprehensive measures are implemented from initial material inspection to final checking before packing, warehousing and delivery
"Shellmax" is located at Taizhou City, Zhejiang Province, China. With very convenient transportation, about 160km far from NINGBO and about 400km far from Shanghai sea port, and it is only about 20 min far from HUANGYAN airport.
"SHELLMAX" company insists on equality and mutual benefit, honesty and credit it what we live on, we are honor to set up long term cooperation with all our clients around the world.
