Honeycomb ceramics regenerator is the key part of high temperature air combustion (HTAC). It has the following notable characters: Perfect high-temperature resistance, anticorrosion, perfect thermal shock stability, high mechanical strength, large thermal storage capacity, advantaging heat- conduction property, energy- Conserving result and service life are improved greatly. It is extensively used in many kinds of heater, sirocco furnace, heat treatment furnace, cracking column, roaster, melting furnace, balance heating stove and etc. The results show that the honeycomb ceramics regenerator has high heat transfer efficiency, which can reach 87.02% at the temperature of 1130º C, and the combustion temperature is stable at the moment of switching. Mainly materials are cordierite, mullite, alumina and corundum. Ceramic Honeycomb as the media of heat storage and heat exchange, has been widely applied in the fields of metallurgy, petroleum & chemical industry, electric power, boiler and so on.
Honeycomb ceramic are made of corundum-mullite, cordierite-mullite, cordierite, mullite, zirconia-mullite, carbo-corundum and so on with different hole shapes, such as square hole and hexagon hole, different wall thicknesses from 0.5mm to 5mm, and different figure specs, such as 100× 150× 100mm, 100× 100× 100mm, 150× 150× 150mm, 150× 150× 300mm, and so on. Ceramic Honeycomb as the media of heat storage and heat exchange, has been widely applied in the fields of metallurgy, petroleum & chemical industry, electric power, boiler and so on. It has high surface area, small resistance and thermal expansion, strong chemical corroding resistance, excellent thermal shock resistance.
Heat Storage Honeycomb Ceramic Substrate:
* Heat storage ceramic
* Anti-high temperature
* Good thermal capacity
Product function:
(1). To reduce the heat loss of the exhaust gas, maximize the utilization rate of the fuel and reduce the unit energy consumption
(2). Increasing the combustion temperature, improve the combustion conditions, to meet the requirements of high temperature thermal equipment, expand the low calorific value fuel, especially the application of blast furnace gas, improve the utilization rate of the calorific value of fuel, reduce the low calorific value gas diffusion;
(3). Improving the conditions of heat exchange equipment, improve the quality of production and products, reduce equipment investment;
(4). Reducing emissions emissions per unit of product of thermal equipment and harmful gas, reduce air pollution, improve the environment
Application:
Regenerator in HTAC burners, it can save the energy up to 30%~60%
Catalyst carrier for RTO/RCO plant, reduce the oxidization temperature of VOC in waste gas
Refractory stove: Low mass/volume, fast heat conduction
Gas burn distributing plate: Burning completely, energy saving is 10%
Tower packing with high mass transfer efficiency and low resistance.
Advantages:
*High thermal shock resistance
*Low thermal expansion and good thermal conductivity
*Optimized flow rate
*Low pressure drop
*Excellent chemical and high geometric surface area
*Very long functional life
*Strong production capacity and leading technology level
*ISO9001: 2008 Certificate
Performance index | Mullite | Cordierite | Corundum |
Chemical Content | SiO 2 | 25-30% | 46-52% | 8-11% |
AL 2 O 3 | 70-72% | 32-37% | 85-92% |
MgO | / | 12-16% | 1.8-2.5% |
Fe 2 O 3 | ≤ 1.0% | ≤ 1.0% | ≤ 0.5% |
Na 2 O+K 2 O+CaO | ≤ 1.0% | ≤ 1.0% | 0.5-12% |
Ti O 2 +BaO | / | ≤ 1.0% | / |
Compressive Strength(Mpa) | Lengthways | ≥ 30 | ≥ 30 | ≥ 30 |
Horizontal | ≥ 10 | ≥ 10 | ≥ 10 |
Density (g/cm 3 ) | > 2.9 | > 2.5 | ≥ 3.2 |
Water-absorbing rate(%) | 15-30 | 15-30 | 15-25 |
Coefficient of Thermal Expansion ( × 10 -6 / ° C ) | 3.0-5.5 | 3.0-5.0 | 5.0-7.0 |
Thermal Capacity(J/Kg.k) | 850-1050 | 800-1200 | 1300-1400 |
Thermal Conductivity (W/Mk) | 1.4-2.0 | 1.3-1.8 | 5.0-10.0 |
Highest Working Temperature ( ° C ) | 1550 | 1350 | 1600 |
materia | Specification (L × W × H)(mm) | Channels Density (Cell/in 2 ) | Number of Hole(cells) | Width of Channels (mm) | Thickness of Wall (mm) | Surface Area ( m 2 / m 3 ) | Cell-opening Ratio (% ) |
Alumina | 150 × 150 × 300 | 18 | 25 × 25 | 4.9 | 1.0 | 540 | 67 |
Cordierite | 150 × 150 × 300 | 46 | 40 × 40 | 3.0 | 0.7 | 825 | 65 |
Mullite | 150 × 150 × 300 | 72 | 50 × 50 | 2.26 | 0.72 | 1008 | 57 |
Beihai Xiaoming International Imp&Exp Co., Ltd Established in 2008, which is a Private High-tech company. It cooperate with and invest to make to the funds in form of company in A large-scale enterprises, BoCent Advanced Ceramic Co., Ltd. This corporation is the biggest enterprise which devote to High-tech at saving energy and environmental field. BoCent Advanced Ceramic is professional manufacturer for environmental ceramic product, such as storage filter, foam filter, DPF and catalyst converter, infrared burning plates. As one of Shareholders, Beihai Xiaoming primarily responsible for Overseas Market Operation.
With the speedy development of solar industry, Beihai Xiaoming International Imp&Exp Co., Ltd interested to set foot in the Great Green Solar Industry and built up manufacture base in Nanning for research & develop, manufacture and sell solar modules, solar power supply system, solar lighting system, solar pumping/ irrigation system and other solar application products etc. The base covers and area of 3600 square meters with luxurious show room and dust-free workshop, equipped with many kinds of high advance and sophisticated devices and instruments
Beihai Xiaoming International Imp&Exp Co., Ltd is in the production, sales as a whole, and in cooperation with a number of large Group companies of major export commodities operated enterprises with a good reputation. For many years, with exports to Europe, and many countries in Southeast Asia, and received high praise.
We have a number of domestic and international famous academia senior adviser, own an innovation R & D team and sales elite. We have an excellent team of R & D\Production\Management and Sales, with passionate and responsibility. Currently, we have applied more than 30 patents for products developed and got certificates issued by international authorities such as TUV, IEC, UL, CE.
With the spirit of innovation during R&D, we were, we are and we will always be perfecting our products with the philosophy of " science, precision, accuracy and high efficiency". We hereby make our commitment: We offer our clients with the most effective and satisfying service, and this is our every person in our company to constantly pursuit.