3 in 1 / Wash, Filing and capping machine, it can be applied to the production of mineral water, purified water, flavor water and low alcoholic drinks, etc. The water filler machine can be used for different water filling line.
The whole machine is mainly composed of rinser, filler and capper.
3 in 1 / Wash, Filing and capping machineMain Features
3 in 1 / Wash, Filing and capping machine-Rinser
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer Starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
3 in 1 / Wash, Filing and capping machine--Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Filling valves are made of SUS316L.
Filling valves are reasonably structured with accurate filling.
Filling flow can reach 200ml per second.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
3 in 1 / Wash, Filing and capping machine--Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
3 in 1 / Wash, Filing and capping machine--Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (ANSI304).
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical Control
The electrical cabinet is made of coated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
A complete water production line equipment includes:
- Water treatment
- Blow molding machine
- Unscrambler
- Air conveyor
- Rinsing-filling-capping 3-in-1 monoblock
- Sleeve / OPP labeler
- Air dryer, visual inspection, ink jet printer
- Shrink wrapper / wrap-round case packer
- Palletizer
- etc.
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Technical Parameters: |
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Number of Filling Valves |
12,16,24, 32, 40, 50, 60, 72, |
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Filling Speed: |
5,000-30,000BPH (500ml) |
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Type of Bottles |
PET Bottles of various shapes |
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Bottle Height |
150-320(mm) |
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Bottle Diameter |
φ50-110(mm) |
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Filling Temperature |
ambient temperature |
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Filling Principle |
Gravity Filling |
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Filling Product |
mineral water, purified water, drinking water, flavor water and low alcoholic drinks. |
Sunswell leads the market in the field of machinery and process technology for liquid packaging.
- the wide range of liquid packaging plant machinery
- machinery for the most comprehensive scope of processes in connection with liquid packaging
- worldwide presence
- 10+ years of global market experience
- large number of customers worldwide
- the various range of possible end products
The Sunswell product range covers all types of machinery for packaging of liquid including water, tea, juice, carbonated soft drinks, energy drinks, alcoholic drinks, beer, edible oil, dairy products, etc.
Leadership in quality and technology from raw material to bottled liquid to recycled plastic chips - Sunswell, A-Z turnkey plant supplier, is known for developing innovative high-end products and new technologies.
