Semi-automatic rubber powder production line
1. Brief self-introduction:
Our factory has nearly 30 years' experience in manufacturing rubber machine. We have a set of standardized production line, which contains wire peeling machine, rubber cutter, grinding mill, shredder, screen conveyor, rubber crusher, shaker, banburying mixer, open mill, spiral elevator, kneader, rubber filter and extruder, vulcanizer, refiner, calendering machine.
2. Process flow:
Tire ring cutter steel wire extractor tire shredder rubber coarse crusher
Magnetic separator vibrating screen1 fine rubber crusher vibrating screen2 cyclone
Classifier storage bin rubber grinder vibrating screen3package.
The whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2), compact structure ensure running safety, easy maintenance;
3), low energy consumption;
4), adopt automatic control system for whole line, reduce labor cost;
5), no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
8), adopts SIEMENS and Chinese famous brand electrical elements.
3. Analysis for output:
1). XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2). XKP450 rubber crusher:
Output: 7000-12000kg/24 hour for about 20 mesh granule.
3). XKP560 rubber crusher: Output:
10000-17000kg/24 hour for about 20 mesh granule.
Machines:
1). Ring Cutter: Used for removing the ring from the tyre.
Motor power: 5.5kW
Speed of main screw: 46.8 r/min
Max. Diameter of tyre: 1200mm
Dimension: 1100*900*1700mm
2). Loop Machine: Used for separating the steel ring from the ring(gets from the ring cutter).
Motor power: 15 kW
Linear speed of front roller: 15.5 m/min
Ratio of speed: 1.1 r/min
Dimension: 1520*1150*1200mm
3). Strip Cutter: Used for cutting the waste tyre into strip.
Motor power: 5.5kW
Disc diameter: 380mm
Rotate speed: 18.4r/min
Dimension: 1290*870*1550mm
4). Block Cutter: Used for cutting the strip into blocks.
Motor power: 11kW
Speed of main screw: 420 r/min
Out diameter of cutter: 200mm
Dimension: 1130*830*1100mm
| Machine Name | Qty | Description |
| Host Machine | Rubber Crusher | 1 | the waste tire rubber and miscellaneous plastic pieces were breaking milling cycle |
| Auxiliary Machines | Ring Cutter | 1 | using a knife to slice the tire and tire top joint, make the size of tire and tire top complete separation |
| Strips Cutter | 1 | cut tires into strips the tire sidewall, tire circle reserved |
| Rim Cutter | 1 | cut tires into strips 3.5cm square block |
| Big Shaker | 1 | powder for the first time separation (8-10mesh) |
| Small Shaker | 1 | powder for the second time separation (20-30mesh) |
| Large Conveyor | 1 | used for transportation the powder which does not meet the requirement to return back to host machine for continue breaking |
| Magnetic Separator | 1 | Extract and separate mental wire from the rubber powder |
| Fiber Separator | 1 | select wool fiber from powder |
| Steel Separator | 1 | separate the crude steel mouth ring and rubber parts completely |
| Remarks |
| The above equipments constitute the complete set of scrap tire rubber powder machine. |
| Wire hoop separator | 1 | Special for extract wires in the tire' s circle |
| Fine pulverize | 1 | Deep process the rubber powder to 40-100 mesh |
