2014 Automatic Waste Tire Recycling Line for Rubber Powder Manufacturing Plant
( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)
1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire.
1. Tire wire extractor
The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: Hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)
Model: LS 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG
2. Tire cutter
Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm
3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS900
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons
5. Big conveyor equipment
To conveyor the rubber block into crusher.
6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.
7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder
8. Small conveyor equipment
9. Big Magnet separator
Muti-stage belt style magnetic separator can reach more purified rubbers
Separated steels will be in one place, easy to collect
Permanent magnet, no more power consumption
Purpose: Separate the steel small block from the rubber powder.
10. Small shaking screen
11. Small magnetic separator
12. Fiber separator
After the grinder, the nylon wires will be grinded into fluff; According to centrifugal force, density difference, the fluff will be separated.
The spin fans inside the cyclone barrel driven by the motor throw the compounds to the wall, at this time, light fluff will be upwards and fall down into the inside barrel; Heavy rubbers will fall down directly, so textiles will be separated
Model: FS110
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T
13. Rubber grinder
XMF-270/XMF-330/XMF-420
| No | Name | model | quantity | Power
consumption(KW) |
| 1 | Single hook debeader | LS-1200 | 1 | 11kw |
| 2 | Tire cutting machine | QTJ-1200 | 1 | 5.5kw |
| 3 | Tire conveyor | SJ-900 | 1 | 2.2kw |
| 4 | Whole tire shredder | ZPS-900 | 1 | 75kw |
| 5/7 | Big conveyor equipment | BCL-8 | 2 | 4.4 kw |
| 6 | Rubber crushing mill | XKP-560 | 1 | 75 kw |
| 8 | Small conveyor equipment | BCL-3 | 1 | 1.1kw |
| 9 | Big Magnet separator | BMS22 | 1 | 2.2kw |
| 10 | Small Magnet separator | SMS-1 | 1 | 1.1kw |
| 11 | Big Shaking screen | BSS-8 | 1 | 7.5kw |
| 12 | Small Shaking screen | SSS-3 | 1 | 3kw |
| 13 | Fiber separator | XFJ-1100 | 1 | 11kw |
Qingdao Eenor SCIENCE&TECHNOLOGY Co., Ltd is a professional production of rubber machinery company, has the independent production companies and import and export corporation. The company has the abundant technical force and rich production experience. Our main products: Plate vulcanizer, open mixing mill, mixer, tire vulcanizing machine, rubber cutting machine, rubber extrusion machine, rubber tile vulcanizing press, tyre crusher etc. Complete sets of equipment are: Ordinary conveyor belt production line, waste tyre reclaimed rubber powder production line. We can also according to the customers request; Design and manufacture all kinds of standard rubber machinery and equipment.
My company's products have passed the certification of the various, such as: Plate vulcanizing machine has passed the SGS certification, scrap tire rubber powder production equipment certified by BV certification (France). Product best-selling more than 30 provinces and regions, and exported to southeast Asia, the Middle East, Africa, Europe and the America and other 20 shelves and regions.
Our Company Motto: "THE HONESTRY IS THE ROOT, A PROMISE IS A PROMISE" the enterprise idea, adhere to market-oriented, providing customers with advanced products and quality services. Mr kIMSUN PANG(Chairman) together with all staff warmly welcome customers at home and abroad to the company to negotiate, guidance, my company is willing to first-class technology, first-class service, first-class quality, sincerely service for you.
