1, Equipment summary:
CNC cutter is a computer control, precision machinery and oxygen-acetylene gas cutting combination, and high efficiency hot cutting automatic equipment. Its numerical control cutter can cut any shape of the metal plate. On the other side of the door frame, installs several torches, which can be used to cut several straight lines. Heating and cooling the plate at the same time, which fundamentally eliminates the phenomenon of the bending.
This machine is mainly consisted of ∏ shape frame (active, passive drive girders, beams), vertical guide (active, passive), longitudinal (multi head) cut torch, transverse (cnc) cut torch, gas supply system and the numerical control system etc. active, passive drive girders, beams all apply box girder type welding structure, to eliminate stress after welding process, the structure is compact and neat. The longitudinal beams active driver walk in the way--"Panasonic" servo motor drives a planetary reducer, and then through the rack and pinion transmission. Adjusting driving beam side level guide wheel eccentric axis can make guide wheel press guide rail, to ensure the machine operation smooth and precision. Vertical guides (active, passive) are high strength tracks; tracks' interface is in precision machining. Outside of the leading guide rail has precision grinding gear rack. Active and passive guide rail fix is realized through linking piece pad and link cover, and this installation way can ensure guide rails longitudinal straightness, parallel degree, etc. Transverse cutting torches are installed in horizontal drag board, the walk way is also-- "Panasonic" ac servo motor drives a planetary reducer, and then through the gear and pinion transmission to realize. Active and passive cutting torch dragging plate transmission is by steel belt, steel belt has high intensity of elasticity, guide wheels on both ends of the beam can tension steel belt. Gas supply is two decompressions, then shunt supply type. Prevent tempering device can ensure the smooth and free gas path.
2, Equipment main technical parameters::
(1)rails distance: 4000
(2)straight torch effective cutting width: 80-3200
(3)CNC torch effective cutting width: 3200
(4)rails length: 15000
(5)vertical cutting length: 12500
(6)cutting speed: 50-1000/min
(7)rapid return speed: 6000/min
(8)CNC lateral cutting torch: 1pc, with electrical raise and automatic ignition device
(9)Plasma cutting torch: 1 set ,HPR130XD
(10)flame straight cutting torches: 9 pcs
(11)cutting plate thickness: 6-80 (single gun 150 mm)
(12) drilling diameter ≥25mm
(13)gas source: oxygen, acetylene or propane
(14)accuracy: ±0.5
(15)cutting face roughness: Ra12.5~25
(16)drive model: full digital vector ac servo motor double driven
3, Electrical control part:
CNC cutter electrical control part, is made of numerical control (the following system optional), electrical, servo. Our cnc control system applies China or international famous brands. System is modular structure; wire layout is simple and reasonable, standard, convenient and easy for maintenance. Because of the scale integrated circuit, it has small in size, stable in performance advantage; System with fault history records, fault alarm, self diagnosis, effectively protect the safety of people and equipment; The system has a variety of language menu, can be very convenient for the man-machine dialogue, with multiple input methods, flexible operation, also can connect with a PC communications for realization of automatic programming, because realizing the computer operation, it is user friendly, save time, ensure the stable and reliable operation.
(1) CNC control system:
EDGE American CNC system designed by American HYPERTHERM AUTOMATION especially for plasma flame, it is based on WINDOWS interface, the Pentium microprocessor, with excellent processing speed and accuracy, operational flexibility, intuitive programming function, can automatically generate a variety of cutting needed paths.
Main functions:
The system is special plasma and flame cutting machine control system
10.4 "(264) VGA color LCD
15.8G hard drive and 1.44MB floppy drive, RS232 interface
Pentium microprocessor with 256MB RAM
available 51 macro library generated more than 200 different graphics
friendly interface, easy to operate.
receiving EIA, RS-274D or ESSI code part program, suitable for a variety of procedures compatible formats. Break automatically return, continuous cutting multiple parts, dynamic graphic display real-time tracking, the cutting speed can be adjusted randomly, return along original track, steel self-collimation, automatic corner deceleration, slotted automatic compensation.
system self-diagnosis, interfaces diagnostic, communication diagnostics, fault alarm, automatic calibration, power data protection, automatic return after removing the torch, graphics programming, automatic nesting and other basic functions.
the controller has all the cutting features of CNC system, such as upload and download programs, mirroring, rotation, scaling, repeat, return to the original track, cutting breakpoints maintaining, cutting compensation and etc.
Program Features
X, Y axis are with independent feedback system to ensure feedback compensation to the encoder.
slot cutting tool dynamic compensation.
Automatic corner angle and round angle transition, and can handle slot corner angle cleaning.
have aligned, staggered, embedded stack arrangement and can quickly cut volume parts.
System Features
digital pulse position control is used to control any servo drives.
cutting differentiate accuracy 0.01mm.
with automatic acceleration and deceleration control, sharp corners, round corners transition.
multiple speed ratio that provides excellent cutting speed selection.
(2) Electrical system:
Features a modular design, simple reasonable standard, wiring, and adopt a large number of domestic and international famous brand electrical components, cable, accessories, ensure the reliability of the electric parts.
(3) Panasonic whole digital vector AC servo system
AC servo motor has small volume, big output torque, quick response, adopted incremental pulse coder as the position feedback and speed feedback component, convenient installation and beautiful appearance.
the driver adopted whole digital, power and control logical conformity modular structure. Wide range, simple wiring, stable performance and convenient operation
whole software parameter set, including increment, time constant, zero drift compensation, speed-up or down, torque limit, position feedback change and auto increment adjustment to guarantee the response, precision and stability of machine.
it has protect function of over current, over voltage, under voltage, over speed and limit.
(4) German Neugart reducer:
NEUGART planetary gear series: low backlash gearbox output flange economy, combined with a compact and high efficiency in a. Minimum backlash, the maximum output torque, the highest torsional rigidity. High efficiency honing teeth, low noise, high quality (ISO 9001), the installation location free, easy motor mounting, lifetime lubrication, output flange according EN ISO 9409 requirements, the direction of rotation: the same direction.
(5) FastCAM Professional auto programming software
On the basic of three modular function: soft drawing, programming, checking, increase FastCAM auto trepanning module, it can trepanning to whole plate, multi plate and remainder plate, it has functions of manual trepanning, auto trepanning, interactive trepanning, auto distance, matrix trepanning and side share trepanning, it can improve efficiency and utilization. In addition, it is convenient to set the type, position, length and angle of lead-in or out wire, set up constant cutting, it can reduce thermal cut deformation and the quantity of preheat punch, efficiently improve cutting efficiency and quality.
4, Supply scope and component unit:
(1) Frame assembly including: longitudinal cart, transverse car, straight cut torch guide rail, pipe, steel belt, hanger, drag chain, steel belt mechanism;
(2) Rail assembly including: 15 m x 2 active and passive (24 kg/m) guide rail, rack, press plate and adjust the cushion block and so on;
(3) Cut torch assembly including: 1 group of CNC cutting torch, 1 group plasma cutting torch, 9 groups single straight cut torch, cut torch adjustment frame;
(4) Drive assembly including: servo motor, high precision gear reducer, gear, rack walk;
(5) Electric control system including: the numerical control system, numerical control box, operating keyboard, high voltage control box, etc;
(6) Air containing assembly: the total air hose, hang line blocks, etc.; 5 + 3 of the confluence of row.
| No. | Name | Unit | Qty | Remark |
| 1 | 4000x15000M range run high speed frame | set | 1 | Double side drive |
| 2 | 24kg/m high precision U71Mn grinding guide rail | Pc | 4 | ;3M, 1pc |
| 3 | Precision, seamless, ultra-quiet rack | pc | 20 | CP6 long life 1M/PC |
| 4 | Lateral dual axis linear guide | set | 1 | 2 units/set |
| 5 | CNC front cabinet (including CNC system, logic control system) | set | 1 | Including CNC system |
| 6 | Servo motor back cabinet | set | 1 | 3 units servo drive modular each set |
| 7 | Programming nesting software | set | 1 |
|
| 8 | AC servo motor, longitudinal | set | 2 | Panasonic brand (including optical encoder) |
| 9 | AC servo motor, lateral | set | 1 | Panasonic brand (including optical encoder) |
| 10 | Precision Planetary Gear Box | set | 3 | Wuhan Planetary |
| 13 | the front and back cabinets connected to servo motor, vertical and horizontal limit cable. | set | 1 |
|
| 14 | Full version of the NC system data (including system operation manuals, maintenance manuals, maintenance manuals electrical drawings) | set | 1 |
|
SIECC(Shining) is a leading company in high quality plate solution machines and has been for more than 20 years. We have developed a strong brand & reputation which has aided us to secure the largest market share in the China domestic market and also successfully enter and grow our international markets.
Our Product range is extensive, encompassing a wide variety of applications, which currently distributed globally to over 40 countries including EU, USA, Middle East, South and Middle Asia. SIECC has a company owned 5000 Square Meter Manufacturing facility and 4000 Square meter exhibition showroom in Jiangsu Province that displays all our Press Brake, Shearing Machines, Rolling Machines and Hydraulic Press machinery options.
Working together with our sister brands P&K and SIECCTECH, universities and other research facilities we are able to ensure our company is the market leader when it comes to automated machinery systems. All machines are designed to meet high-technology solution demands. As Automated machinery and their applications are widely used and sort after, we believe our machines are machines for the future and have concentrated on developing our products to the highest standard. The working standard is strictly controlled and certificated by the China Quality Department and all other affiliated international associations and have both CE and ISO accreditations. Our production capacity is one of largest in all of China Machinery Field, which allow us to hold enough stock at different phases of production to ensure any lead time required by our customers is met.
All Companies in the SIECC Group not only produce the best products but take pride in after-sales service. We have worked tirelessly to established tailored logistics solutions for our machines via sea, Road and, Rail transportation using the fastest and most economical means possible. SIECC owns an international logistics company in Shanghai which assists us to provide customised transport strategies for any large or out of gauge machinery to ensure the cost-effective and competitive price. We can also disassembled our machines if needed to save on freight and handling costs and offer reassembly at destination.
As the market leader in the manufacture of plate solution machines in China, we frequently participate in overseas trade shows and exhibitions to showcase our machines exceptional quality to the world.
We welcome any overseas or domestic agents to work with us and look forward to establishing further international networks for long-term working relationships. As the world becomes small, we become close.
