The RCGN series hot filling machine is a unique design combining the three machines of bottle washing, filling and capping in one to decrease main power, to save space and to diminish the air pollution among the three machines. It is applicable for fruit juice and tea drinks filled in plastic bottles and capped with plastic caps, with optional capacity from 5000BPH to 34000BPH.
Features:
1. It is easy to change the shape of bottles, which can be done by changing the thumb wheel without adjusting the height of the machine.
2. Adopting suspensory transmission gear can easily upkeep and be repaired.
3. The machine case and the parts contacting with the materials are made of stainless steel which ensures the good external look and easy washing.
4. It uses frequency changer to control the main machine motor. And it has an output number indicating function which is easy to control the adjustment of the output.
RCGN60/60/15 Full-automatic Rinsing-filling-capping Integrated Machine
Technique parameter
Production capacity(500ml bottle): 24000 bottles/hour
Rinsing heads: 60
Rinsing time: 2-2.5 s
Filling valve heads: 60
Filling valve flow speed: 115ml/s
Capping heads: 15
Filling temperature: 85~92° C
Bottle: PET, Diameter: D=50~100mm, Bottle height: H=150~320mm Capping moment: 0.6~2.8Nm (adjustable)
Total power: 17.5KW
Compress air consumption: 0.4Nm3/min(0.6Mpa h)
Water consumption: Rinsing bottle need5m3/h(0.2-0.25Mpa)
External dimension: 5000× 5000× 3000
Weight: 13.5T
We are specialized in manufacturing beverage production line.
Optional equipment as follows,
1. Bottle loading machine (the bottles can be unscrambled manual or automatically)
2. Air conveyor
3. Rinsing/filling/capping 3-in-1 machine
4. CIP system
5. Cap loading machine
6. Date code printer
7. Stressless conveyor and filled bottle conveyor system
8. Labeling machine
9. Film wrapping or carton packaging machine
10. Electric control system
11. Purified air workshop
Our main products:
2000-40000 BPH Mineral Water Bottling Line;
2000-40000 BPH Juice Bottling Line;
2000-40000 BPH Carbonated Beverage Bottling Line;
3000-40000 BPH Beer Bottling Line;
6000-30000BPH Aluminium Can Filling Line;
120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
Edible Oil Filling Line;
PET Preform Injection Machine;
Bottle Blow Moulding Machine;
Water Treatment;
UHT Plant;
Carbonating Mixer;
Bottle Unscrambler;
Film Shrink-wrapping or Carton Box Packaging Machine;
PA-Depalletizer;
Turn Key Project.
| No. | Item | Industry standard | Target |
| 1 | Wash down ratio | 100% | 100% |
| 2 | Filling qualification rate | ≥98 | 99% |
| 3 | Liquid spilid ratio | ≤0.6% | ≤0.3% |
| 4 | Bottle spoiled ratio | ≤0.2% | ≤0.15% |
| 5 | Cap spoiled ratio | ≤0.8% | ≤0.5% |
| 6 | Cap moment | 0.6~2.8N@m adjustable | Fluctuation range ±15% |
| 7 | Cap gas sealing qualification rate | 99% | 99.5% |
| No. | Name | Supplier |
| 1 | PLC | MITSUBISHI, SIEMENS |
| 2 | Touch screen | MITSUBISHI,SIEMENS, PROFACE |
| 3 | Frequency converter | MITSUBISHI, SIEMENS. DANFOSS |
| 4 | Air switch | SCHNEIDER |
| 5 | Circuit breaker | SIEMENS |
| 6 | Contactor | SIEMENS |
| 7 | photoelectric switch | OMRON, KEYENCE, P+F |
| 8 | Proximity switch | TURCK KOREA |
| 9 | Main bearings | NTN |
| 10 | Lubricate bearings | IGUS |
| 11 | Sealing components | SEALTECH |
| 12 | Pneumatic component | CAMOZZI |
HY-FILLING, as one of famous beverage and dairy packaging machinery manufactures in China, it is located in Zhangjiagang city which is very near Shanghai with beautiful scenery and convenient transportation. Owning the top-ranking R&D center and more than 20 senior engineers and 30 senior technicians, our products has covered all the domestic markets. Furthermore, we have exported our products all over the world, such as American, Argentina, Brazil, Russia, Poland, Turkey, Iran, South Africa, and Southeast Asia, etc, and more than 600 filling lines running all over the words till to now. We also offer our customers with the best technical plan, superior products, and perfect after-sale service to optimize the process of production, and supply our customers with reliable machinery. With persistent development, now our company is becoming larger and larger, thanks for your support and trust on our machinery. We consider "Exploring the highest technology in machinery industry; Creating a brilliant future in this field" as our company policy. And we deeply believe that tomorrow of HUAYU COMPANY will be much more brilliant.
Main Products:
1.2000-48000 BPH Mineral/Pure Water Bottling Line;
2.2000-40000 BPH Juice Bottling Line;
3.2000-40000 BPH Carbonated Beverage Bottling Line;
4.3000-40000 BPH Beer Bottling Line;
5.6000-30000BPH Aluminium Can Filling Line;
6.120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
7. Edible Oil Filling Line;
8. Aseptic Brick Packing Machine;
9. Aseptic Pouch Packing Machine (Pillow Type);
10. PET Preform Injection Machine;
11. Bottle Blow Moulding Machine;
12. Water Treatment;
13. UHT Plant;
14. Carbonating Mixer;
15. Bottle Unscrambler;
16. Film Shrink-wrapping or Carton Box Packaging Machine;
17. PA-Depalletizer;
18. Turn Key Project.
