2850X6000mm CE Approved China Industrial Laminated Glass Machinery (SN-BGF2860)

Product Specifications

Prod Model:	SN-BGF2860
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Size:	2850X6000mm
Material:	Q345r Carbon Steel
Max. Glass Size:	2500X6000mm
Design Pressure:	1.5 MPa (15bars)
Design Temperature:	160 C
Heating Mode:	Electric/Natural Gas/Thermal Oil
Control Mode:	PLC+Him/PC
Control Software:	Tpc(Thermal Processing Control )
Working Medium:	Compressed Air
Voltage:	380/400/415/440/600VAC
Type:	Glass Laminating Machine
Certification:	Asme
Control System:	PLC
Grinding Head Number:	None
Glass Edging Machine Type:	None

Product Description

1. General features and working process

The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control)software which is based on PLC control system to ensure the full automatic operation.


2. Technical Features

2.1 Quick Opening Doors

2.1. 1 The whole system consists of three parts: A pair of gear flange, driven devices and seal ring.
2.1. 2 Hydraulically operated door opening and closing.
2.1. 3 The seal ring is made of silicon rubber.

2.2 Insulation System

2.2.1 Insulation: Inner insulation
2.2. 2 Insulation material: Aluminium silicate+ rock wool
2.2.3 Internal sheet metal: Stainless steel, 0.8 mm
2.2. 4 Insulation thickness: 80mm

2.3 Floor supports and rails

2.3. 1 Rail loading: 20, 000kg, Increased loading can be offered optionally.
2.3. 2 Rail type: : Unequal angle steel
2.3. 3 Floor loading: : 400kg, Increased loading can be offered optionally.
2.3. 4 Form of floor supports: Mild Steel Checkered Plate

2-4. Heating System

2.4.1 The heating system consists of the main heating zone and auxiliary heating zone, the heating element located in the rear and sides of the wind duct to ensure uniformity of temperature during the heating process.
2.4.2 Electric heating via inconel tubular heaters

2.5 Cooling system (heating exchange)

2.5. 1 The main heating exchanger is made of Aluminum finned tube, which located in the rear of the autoclave.
2.5. 2 The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

2.6 Forced convection system(Fan motor)

2.6. 1 Parameters of circulating fan
Power: 18.5KW,
Connecting format: Direct-connected,
Rated rotate speed: 960 r/min(400V/50HZ),
Fan wheel: 7# centrifugal impeller,
Wind pressure: 1100Pa,
Flowrate: 14400M3/h.
2.6. 2 Shaft sealing
Mechanical seal, silicon carbide - graphite materials as static and dynamic ring seal, bearings with high-temperature series.

2.7 Temperature monitoring components
2.7. 1 Air temperature thermocouples: 3
PT100, including HMI monitoring, data-acquisition, and control
2.7. 2 Hi-limit thermocouple 1
PT100, including HMI monitoring/control.

2.8 Vacuum system
2.8. 1 Vacuum source ports: 6 total or more

2.9 Control System
2.9. 1 Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed TPC (Thermal Processing Control )software.
2.9. 2 It can insert or save the production technique process, display the pressure and temperature curve anytime; And its paperless record function can realize record, save and check of technique curve and process parameters.
2.9. 3 Advanced TPC control software makes the controlling technique during the process of temperature waiting for pressure, pressure waiting for temperature possible to ensure the simultaneous effect of temperature and pressure according to the settled technique curve, and it also has over-temperature and overpressure alarm and various safety protection functions.
2.9. 4 Customer can operate register, login and typing in product information, and realize intranet or remote control.
2.9. 5 It can realize data output, printing, analyzing requirements to improve product quality.

From the SINOMAC Team, since year 1988.

MODEL# SN-GB F2860 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No.	Description	Unit	Specifications  and  Parameters
1	Inner Diameter	mm	2850
2	Working Length	mm	6000
3	Max. Glass Size	mm	2500X6000
4	Autoclave Track Distance	mm	950
5	Track height	mm	480
6	Design Pressure	Mpa	1.5
7	Design Temperature	º C	160
8	Working Pressure	Mpa	1.3
9	Working Temperature	º C	150
10	Safety valve exhaust	Mpa	1.4
11	Working Medium	----	Compressed Air
12	Heating Mode	----	Electric ( Convection+Radiation )
13	Heater	----	inconel tubular heaters
14	Heating Power	KW	162
15	Circulating Fan Motor power	KW	18.5
16	Thermocouple type	---	K or PT100
17	Air Temperature Thermocouples	Piece	3
18	Pressure Transducer	Piece	1
19	Vaccum Lines	Piece	6
20	Control Mode	---	PLC+PC
21	Control Software	---	Thermal Processing Control (TPC)
22	Insulation	---	Internal
23	Supporting air tank	M³	3
24	Working environment temperature	º C	Min. _20 º C  , max +45  º C
25	Working environment humidity	---	< 60%
26	Power supply	---	220/380VAC, 3P+N+PE, 50/60Hz
27	Weight	KG	18580