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35 M2 Vacuum Freeze Drying Machine for Vegetable

Name: 35 M2 Vacuum Freeze Drying Machine for Vegetable
Brand: china-manufacturer-directory.com
SKU: 763440055
Availability: InStock
Rating: 4.9 (142 reviews)

Price:	US $ 165000/Piece
Trade Terms:	FOB,CFR,EXW
Min Order:	1/Piece
Pay Type:	L/C,T/T,Western Union

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Showroom Product Company Profile

Product Specifications

Prod Model:	jy-35m2
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Drying Method:	Vacuum Dryer
Capacity:	10-5000kg Per Batch
Operational Method:	Continuous
Operation Pressure:	Vacuum Dryer
Heating Mode:	Dielectric
Movement Way:	Combined
Structure:	Vacuum Dryer

Product Description

1 General Description
The machine is used for Freezing and Drying the goat milk protein.

2 Technical Parameter

ZG-35 Vacuum Freeze Dryer
Construction	Technical Data	Remark
Base Structure
Effective Area of Shelves	35
Producing Capacity	350kg/24hour (min.)
The Largest Capture Capacity	450kg/batch
Power Supply	380V/50Hz/3P
Power Consumption	125Kw
Cooling Water	30T/Hr	<28ºC
Main Structure	A Unity Type
Weight	9,500 Kg
Drying Oven
Oven Material	SUS304/6mm thick
Door Lock	Hand knob lock
Door Open Direction	Open to the right (the handle is on the left)
Open Angle	>110o
Door Material	SUS304
Oven Shape and Dimension	Round Φ1600*3000
Frost-resistant Glass	Toughened safety lead-free glass φ240, δ25~27
Observation Window	On the front side
Seal	Special cross-section silicon rubber is applied to the door to make sure the vacuum sealing
Temperature Digital Sensor	T type thermocouple
Shelves
Shelf Material	Sus304
Shelf quantity (pc)	15+1	The top layer is temperature compensating plate
SS Tray	55043030*2	156 pcs
Distance Between Shelves	70mm
Bottom Shelf Height from The Floor	Min. 500mm
Shelf Dimension (LxWxH)	2150110015
Min. Temp. of Shelf	Design Temp:-40ºC, Min Temp:-45ºC
Max. Temp. of Shelf	70ºC
Heating Power Consumption	28 Kw/380V/50Hz
Condenser
Condenser Material	SUS304
Condenser Shape and Dimension	Round,¢1500*1600
Coil Pipe Material	SUS304
Coil Pipe Type	Round Coil Pipe
Tube Capture Area	≥42
Observation Window	One pc, on side
Frost-resistant Glass	φ240, δ25~27
Condenser Lowest Temp.	-55ºC
De-frost Method	Spray + Immersion
Temp. Digital Sensor	T type thermocouple
Cooling Rate	Room temp. ~ -40ºC, 1hr
Condenser Design Temp.	-40ºC, lowest -55ºC
Chilling System
Compressor	SW1L5000 50Ph ITALY REFCOMP	2 sets
Power Consumption	70Kw
Refrigerant	R404
Temp. Uniformity of Shelves	±1ºC
Oil separator	Chinese Famous Brand
Filter	Chinese Famous Brand
Oil Pressure Difference Controller	Chinese Famous Brand
Gas-liquid Separator	Chinese Famous Brand
Dehumidification Drying Filter	Chinese Famous Brand
Manometer	Chinese Famous Brand
High/Low Pressure Protect Relay	Chinese Famous Brand
Water Cooling Type Condenser	Chinese Famous Brand
Refrigeration Electromagnetic Valve	Emerson
Expansion Valve	Danfoss
Red Copper Pipe	φ16,¢12,¢10
Refrigeration Return-Pipe	φ57 SS seamless pipe
Vacuum Pumps
Vacuum Pump	Leybold DC300 2.2KW	4 sets
Roots Vacuum Pump Model and Quantity	Edward EH500 1.5Kw	2 sets
Corrugated Pipe	Φ76, ¢108	Vacuum Pipe Shock Resistance
Pump Air Flow	300L/S
Power Consumption	11.8Kw
Butterfly Valve	Chinese Famous Brand
Vacuum Electromagnetic Valve	Chinese Famous Brand	Automatic open or close with the vacuum pum
Regulation	Chinese Famous Brand, ZJ-54/¢15.5
Vacuum 10Pa	30minutes
Final Vacuum	5Pa	Non load
System Leakage Rate	0.005 Pa.m3/sec
CIP Cleaning System
Cleaning Type	Several angles spraying+ pantoscopic high speed spraying
CIP Water	Purified water
Circulation system
Pipe Material	SUS304 seamless pipe
Circulation Pump	Chinese Famous Brand, TD65-15/2 1.5KW	1 set
Power Consumption	29.5Kw
Ball Valve	Chinese Famous Brand, comply with Q/IAKX002-97
Circulating Medium	Silicon oil (DC 200/5)
Heat Exchanger	ALFA LAVAL	1 set
Heating Capacity	860Kcal/hr x 28Kw = 24080Kcal/hr
Heating Rate	>1ºC/min
Heating Method	Electric heating resistance, 4Kw/pc x 6 (steam heating is also available) Can adopt steam heating if user requires	It takes 40minutes from -40 Deg C to +40 Deg C
Control	Manual/Auto control
Heater Dimension	Φ300×300
Exoansion Tank Size	¢350*600
Control system
System Monitoring Software	Chinese Famous Brand	1 set
Vertical Operation Table	Chinese Famous Brand, 1400×300×1000	Control, record
PLC	SIEMENS CPU 226 CN AC/DC/relay Auto and manual Stage set: 10 different programme	1 Can be connected to PC
Extended Module for Thermocouple	SIEMENS EM 231 CN 4 (4 TC)	5
Analog Signals Input Module	SIEMENS EM 231 CN (4 AI)	1
HMI	SIEMENS
Cable of HMI and PLC	Chinese Famous Brand	1
Constant Current	Chinese Famous Brand	1
AC/DC Power Supply	Chinese Famous Brand / 24V/5V	One for each
Thermocouple	T type	20 pcs
Vacuum Gauge	Chinese Famous Brand	2
AC Contactor	Schneider
Circuit Breaker	Schneider
Cables	10 m2, 6, 4m2, 2m2, 1m2

3 Machine Construction

Frame Construction
Base construction	Base Painting using spray gun and before painting, rust removal and putty draw must be done. For those no stainless steel parts used in the frame of the machine, a good anti-rust painting must be applied. The parts must be painted before they are assembled.
Base construction	Frame pieces must be machined not simply cut with the torch. Chamfers are required on edges.
Outside Frame	External need polished and without scratch, residue, pore, rust, etc
Inner Surface	Mirror polish, Ra to 0.8um. No scratch, residue, pore, rust allowed
Door, Observation Glass, Cover	Stainless steel door, stainless steel cover, observation glass (anti-freezing glass), with handles
	Steel door thickness≥2mm, non steel door thickness≥8mm
	Door posts thickness≥2mm
	Doors and windows must install flat. They must open flexible. When doors and windows open, the distortion must≤2mm
Welding Requirement	Continuously welding and grind to without sharp edge.
	Welding must be strong, no spot welding allowed
	Welding on outer frame must be polished.
	Welding scar or residue must be removed, passivation is recommended
	Pipes contact with product must adopt automatic welding. Inner welding surface must polish to be flat
Mechanical Installation
Screws	Screws on outer frame and working station material with SUS304 if in contact with product
Screws	All screws on outer frame and working station must be Hex Head, six-sided with socket head. Screw back side must be polished while the installation part is polished.
Pipe	Pipe must have label to show what the flow is and the direction.
Labels	Main parts must have ID code label, such as motor, pump, valves, control panel, etc. The ID code must comply with regarding drawing.
	Adjustable part must have its own reference point and scale, the scale should plate next to the regarding part
	Installed to indicate all the lubricate points, according to lubricating drawing.
Handle	Handle should installed for machine moving and working table windows.
Handle	Handle must install with industrial type, furniture type is prohibited.
Electronics Installation
Cabinet	Must have dust free design, gasket must install on the door and air filter must be within
	Cabinet door must thickness ≥1.5mm
	Handle must be industrial type
Component Installation	Base board of electrical cabinet must have yellow anti-rust painting and the thickness≥2mm. It must be easily dismantled for maintenance
	Main components must be orbit mounted design
	The components which is installed on the base board should be with has fixed screw on board to avoid loose.
	All components must have label according to the electrical drawing. No handwriting label allowed.
	When wiring modular stations/equipment, panel connectors must be used to interconnect the equipment. This should help to make an easy installation/maintenance of the machine.
Main Switch	Installed with interlock
Emergency Stop	Installed and easily accessible
Wiring	Three phase wire(Yellow,Green,Red, Black(neutral)
	110VAC/220VAC is Red(Hot),Blue(neutral)
	24VDC:Brown(Positive) 0VDC: Blue(neutral)
	Permanent Earth :Green/Yellow
	Every cable must be labelled in both connection points. Terminal must have ID label. These ID Labels must correspond to the drawings.
	Wiring diameter must comply with current
	Wiring must be tidy and orderly. All cables outside the wiring ducts should be covered and protected, such as with insulating conduit.

4 Material Specification

Production Contact Part Directly	Steel parts, such as valves, pipes, connections, containers, etc, SS304
	Seal for material with sanitary silicone or Teflon
	Plastic parts use FDA approved material like POM, PTFE, etc.
Production Contact Part Indirectly	Steel parts on the outer frame and work station not in contact with the product must be Stainless Steel304
Production Contact Part Indirectly	Sheet metal internal and external surface finish and polishing must be done to prevent cross contamination between products. No voids, pits, or unfinished welds will be accepted. Continuous welding.
Machining Requirement	All surface is uniformly smoothly without scratch, pore, etc

5. Control, Software and Programing

Control	A manual/automatic option must be programmed
	Speed of the machine must be adjusted through the HMI.
	An external portable jog button must be installed for installation debugging and maintenance
Touch Screen	Touch screen should have 3 degree priority: Operator- Maintenance -Administrator
Warning	Warning label must be pasted on the apparent place.
	Warning information should be displayed on the HMI.
	Warning buzzer and 3-color lamp should be installed
	Emergency stop button should be installed

6 Safety Issues

Mechanical Part	Rotating parts must have protected cover
Mechanical Part	All corners and edges must be rounded.
Electrical Part	High voltage part must have warning label
Electrical Part	A three-color signal lamp must be installed in the machine. If the machine is working normally in the automatic mode, the green light must be active. When the machine is in Stop mode the red light must be on and the rest off. Any failure or alarm messages must turn the yellow light in and flashing.
Other Part	Pipes or other high and low temperature parts must have warning labels

7 Document List

Document	Remark
Operation Manual	Standard Operating Procedures System, equipment general description Overview Major technical parameter. Major components Operation and adjustment appendix Cleaning Procedures Touch screen operational instructions (including all buttons, uses and ranges, password).
Maintenance Manual	Maintenance and troubleshooting. Touch screen alarm explanation and troubleshooting. Lubricant List (Record of lubricants used to operate the machine, if applies) Lubrication Procedure and Timing.
Drawing	Layout Arrangement drawing Electrical wiring drawings Mechanical drawings (Drawings maintenance, assembly and disassembly). Pneumatic Drawings (if there were) 5. PID (if there were)
Main Components List	The component list must match exactly with all the components that were used during the manufacture and assembly of the machine.
Spare Parts List	For all the parts that may be damaged during a year
Tool List	For all the tooling the machine need for installation
Quality Certificate	Factory quality certificate Main components such as motors, pumps, inverters, gear box, PLC ,Touch screen, etc Quality certificate of raw material Certificate for stainless steel 304 used for the manufacture of the parts in contact with product. Certificate for the plastic or polymer material in contact with product. (if applied) Certificate for stainless steel 304 used for the manufacture of the machine.
Main Components Instruction	Main components such as motors, pumps, inverters, gear box, PLC ,Touch screen, etc

Observations: Before FAT performance all the steps of the manufacture process must be done, documentation must be completed and compiled in a folder; manuals must be specific for the machine this document describes. The machine must be tested before FAT performance.

Observations: Before FAT performance all the steps of the manufacture process must be done, documentation must be completed and compiled in a folder; manuals must be specific for the machine this document describes. The machine must be tested before FAT performance.

Others:The supplier would provide techinican to install the equipment in USA. (fees for board and lodging, air tickets, etc is born by buyer)

Owned by Junyu Industrial Group, Shanghai Jouyu Industrial Co., Ltd., a high-tech company specialized in many fields, such as food and beverage machinery, stainless steel products, hardware and electric equipment, electric elements, wires and cables, hotel facilities, general merchandise, textile products, packing materials and electrical cabinets and related parts.

With the operation concept of "Professionalism, Sincerity and Trustworthiness", our company has been devoted to providing world-class products and service. Through years of development, we have constantly enhanced our expertise and innovation, sparing no efforts to provide sincere and excellent service, all of which have helped us gain the markets in Europe, the Middle East and Southeast Asia. We have won a high reputation among clients.

To become a "reliable brand supplier" is the objective of our enterprise, and this is also what we always keep in mind to motivate ourselves. Serving as the agent for many world-renowned brands of top quality, we always expect to provide you, at the very moment, with the most all-around solution on site and perfect products and service as well.

Enterprise Objective:

Product supplier with professionalism, sincerity and excellence

Reliable brand supplier for customers

Operation Concept: Professionalism, Sincerity and Trustworthiness

Service Mission: The best products, perfect service and reasonable price

Centering on all the customers' needs and aiming at improving productivity and quality, we should try to provide clients with the most possibly all-round solution on site through constant introduction of advanced technology.