High CO2 Carbonator
The carbonator is to mix the syrup, water and carbon dioxide together. The equipment is made of degasser, sugar and water mixer, plate type heat exchanger, carbonized tank, pump and pipes. The degassed water is mixed with syrup at the certain ratio, and cooled to 0-2C degree through plate type heat exchanger, than fully contact with the carbon dioxide in the carbonized tank, realizing carbonation.
The pre-cooled and pre-carbonized liquid flows through the inlet valve into the pot, in which, there is carbonic acid gas as well. The liquid flows out the groove and turns into a liquid curtain for better cooling and good carbonic acid gas absorption. Finally, the treated beverage liquid, powered by the carbonic acid gas pressure, flows into the filling machine.
Quality materials are used for this machine. Especially polished and sanitary steel is used for parts directly contacting the liquid. The machine is designed for various beverage productions. Besides the two-step carbonization, high CO2 content and low production temperature ensures the volume ratio of CO2 and 1L water to be 3.0 to 3.5, or higher.
Advantages:
1. The machine adopts injector for the addition of CO2 and Venturi injector for CO2. The injector can keep constant flow all the time and ensure stationary flowing situation. Besides large area of gasquid mass transfer, small resistance loss, high efficiency, low energy consumption, and simple structure, it adopts the multi-stage mixing pump with reliable performance and low noise. The start/stop controlled by the floating ball liquid level controller on finish cans guarantees the performance of the whole machine.
2. The mixing proportion is accurate and easy for adjustment. With no need of parts replacement, the machine can realize the quick output adjustment and the proportion of syrup and water. The beverage water and thin syrup enter mixing tank after proportioning of the manual adjusting valve with scale. As the water tank and sugar tank are of the same height and pressure, the proportion within the mixing tank remain stable. Prior to access to the mixing tank, they are fully mixed in the mixer; The beverage mixing ratio can be ensured.
3. In the degassing tank, the vacuum pump makes the pressure of dissolved gas in water sprayed into the tank as mist higher than that on the water surface, thus releasing above 90% of O2 from the dissolved water.
4. The machine adopts the plate heat exchanger for cooling. When the beverage water and thin syrup enter mixing tank through the manual adjusting valve with scale, the mixing pump enters the plate heat exchanger after pressure lifting, fully mixing the beverage water and thin syrup. At the same time, making use of the inherent feature of plate heat exchanger, ice water is added on the other side, not only mixing the beverage water and thin syrup, but also reducing temperature and improving carbonation effect. Before entry, appropriate CO2 can be added for a better blend of sugar, water and gas.
5. The machine is convenient to adjust the gas content. According to the requirements of beverage gas content, the adjustment can be done through proper operation.
6. The machine has perfect automatic control system, featured by coordinate action, simple structure, continuous production, and high automation.
7. The machine is fitted with an in-place cleaning technique flow with reasonable structure, convenient for CIP cleaning and in compliance with Food Hygiene Law of the People's Republic of China.
|
Model |
QHS-1500 |
QHS-3000 |
QHS-5000 |
QHS-7000 |
QHS-10,000 |
|
Production capacity (kg/h) |
1500 |
3000 |
5000 |
7000 |
10000 |
|
Water-Syrup mixing proportion |
3:1-10:1 |
3:1-10:1 |
3:1-10:1 |
3:1-10:1 |
3:1-10:1 |
|
Gas Content (CO2:H2O) |
2.0-3.8 |
2.0-3.8 |
2.0-3.8 |
2.0-3.8 |
2.0-3.8 |
|
Mixing precision |
≤2% |
≤2% |
≤2% |
≤1.5% |
≤1% |
|
Temperature of the chilled water(ºC) |
0-4ºC |
0-4ºC |
0-4ºC |
0-4ºC |
0-4ºC |
|
Pressure of chilled water(Mpa) |
0.15-0.25 |
0.15-0.25 |
0.15-0.25 |
0.15-0.25 |
0.15-0.25 |
|
Temperature of syrup(ºC) |
2-8ºC |
2-8ºC |
2-8ºC |
2-8ºC |
2-8ºC |
|
Pressure of syrup(Mpa) |
0.1-0.2 |
0.1-0.2 |
0.1-0.2 |
0.1-0.2 |
0.1-0.2 |
|
Pressure of CO2(Mpa) |
0.7-0.8 |
0.7-0.8 |
0.7-0.8 |
0.7-0.8 |
0.7-0.8 |
|
Purity of CO2 |
>99.9% |
>99.9% |
>99.9% |
>99.9% |
>99.9% |
|
Pressure of storage tank(Mpa) |
0.45-0.55 |
0.45-0.55 |
0.45-0.55 |
0.45-0.55 |
0.45-0.55 |
|
Power(KW) |
1.1 |
3.7 |
5.2 |
6.5 |
7.2 |
|
Overall dimensions (mm) |
900*700*2000 |
2000×1400×2200 |
2100×1500×2270 |
2150×1700×2380 |
2200×1750×2440 |
|
Weight(KG) |
500 |
1500 |
2500 |
3500 |
5500 |
Shenzhen EcoPura Water Equipment Co., Ltd was founded in 2007, specialized in Water Treatment/Dispenser, bottled water/beverage filling line, Blow molding machine & packaging solutions over 18 years experiences, In China, ECOPURA commands more than 60% of Water and Beverage Process Machine market. Covering all segments. Highly acclaimed for their user-friendly, tailor-made designs and customized solutions for various customer needs
As a leading manufacturer, we can supply the following solutions:
1, Water Treatment Solutions based on different raw water quality
Municipal or Mountain water treatment / Brackish Water Purification / Sea water desalting
2, Automatic Bottled Water Production Line
Accuracy filling, position due to PLC application and photoelectricity technology, neck spraying nozzle for cleaning completely, avoid the 2ND pollute. Adjusting and setting data make machine suitable to various bottles.
A)PET 250 ml - 2000ml Bottled Filling Line
B)PET/PP 3 liters - 6 liters Bottled Filling Line
C)5Gallon Bottled Filling Line
3, Blow molding machine with mould design and Post packaging machinery to be fully synchronized with the bottled water filling line.
4, High Quality Water Dispenser with 15years OEM experience for abroad client demand
With the support of advanced technique, mature experienced engineers and customer-oriented after sales service, So far, ECOPURA has close cooperation with hundreds of customers all over the world from USA, Canada, Russia, Mexico, Brazil, Panama, Sudan, Nigeria, Angola, Iraq, Jordan, Indonesia and so on. We won enormous credit by carry out business and confirmation based on carefully understood acts and detailed requirement from every customer.
Providing ' Quality Products, Customized services, Competitive Prices and Timely Delivery', . We are now looking forward to even more cooperation with overseas customers based on mutual benefits, Please feel free to contact us if you are interested in our products, Sincerely welcome to visit our company!
