The standard shape of SUPREME PCD Cutting Tool BlanksTM is round. Other shapes, such as rectangle, triangle, square, semi-circle and so on, can also be customized per customers' requirements.
Supreme Superabrasives has various equipments such as laser cutting machines, wire cutting machines and various processing equipments to cut blanks regardless of their thickness into special sizes and shapes per customers' requirements.
SUPREME PCD Cutting Tool BlanksTM are available in 5 micron, 10 micron, 25 micron, and so on, mostly used for high precision cutting of non-ferrous metal (copper, aluminum, alloy ), finish processing of non-metal materials (porcelain, synthetic fibre, graphite materials), and wear resistance materials for surveying instruments, steering equipment, and supporting tools etc.
Advantages of PCD tool blanks:
1. Long working life.
2. Uniform surface finish.
3. Reduces machine down time.
4. Highly improved workpiece quality and excellent dimensional control.
5. Increase productivity.
6. High material removal rate.
7. Lower cost per piece.
8. The working life of a PCD cutting edge is usually 50 to 250 times longer than that of traditional sintered carbide cutting tools.
SUPREME PCD Cutting Tool Blanks Application Recommendation as belows in chart.
|
Grades |
Characters |
Applications |
Advantages |
|
W5 fine grain size |
1.Average grain size: 5μm |
Aluminum,Brass/Copper,Precious metals,Wood composites,Plastic |
Excellent surface finish |
|
2.High diamond content over90% |
|
3.Laser cutting or wire EDM cutting |
|
W10 medium grain size |
1.Average grain size: 10μm |
less than 14% Si/Al alloys,Copper alloys,Graphite and graphite composites,Green ceramics and carbides |
Excellent resistance,good surface finish |
|
2.High diamond content over90% |
|
3.Laser cutting or wire EDM cutting |
|
W25 coarse grain size |
1.Average grain size: 25μm |
more than 14% Si/Al alloys,metal matrix composites,Bi-metals(aluminum/castiron),sintered ceramics and carbides |
Long life,extremely high wear resistance |
|
2.High diamond contentover90% |
|
3.Laser cutting or wire EDM cutting |
|
|
|
|
|
|
Product No |
Angle(A) |
Diameter(D) |
Thickness(T) |
|
SCT11 |
360 |
11 |
1.6/2.0/3.2 |
|
SCT13 |
360 |
13.2 |
1.6/2.0/3.2 |
|
SCT16 |
360 |
16.2 |
1.6/2.0/3.2 |
|
SCT19 |
360 |
19.1 |
1.6/2.0/3.2 |
|
SCT30 |
360 |
30 |
1.6/2.0/3.2 |
|
SCT42 |
360 |
42 |
1.6/2.0/3.2 |
|
Note: The products can be manufactured per customer's request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on. |
Supreme Superabrasives Co., Ltd(SS) specializes in the research, development, and manufacture of superabrasive products. Thanks to the continuous efforts of our teams for more than a decade, SS has become a highly reputable company manufacturing a broad range of superabrasive products -- Diamond Wire Drawing Die Blanks, Polycrystalline Diamond Composite (PDC), Polycrystalline Diamond (PCD) and Polycrystalline Cubic Boron Nitride (PCBN) blades for cutting tools, and other PCD and PCBN related products. Recognized for their high quality and versatility, our products are widely used in various industries such as wire drawing, oil drilling, coal mining, geological prospecting and drilling, glass and ceramic cutting, abrasive tools and materials.
To better serve our customers around the world, SS became a joint venture by collaborating with superabrasive partners in the U. S. We have incorporated advanced production technology and management expertise into our overall operations. We have built a team of top-notch technical staff who are second to none in the superabrasive industry. All of these features have further enabled us to provide products and services at the highest level by international standards.
Founded on the principal of seeking mutual benefit, SS makes every effort to meet the production needs of our valued customers. In pursuit of a long-term development and partnership with each of our customers, SS tries every means to offer the hardest and strongest polycrystalline products and the best services with the lowest prices to match in the industry. Contact us is easy. Per your needs, you may simply call, fax, email, or visit our website with your Orders, Price Quote Request, Sample Request, or Product Request. Whatever your questions and requirements, we will respond promptly as usual.
Supreme Superabrasives welcomes all opportunities to work with companies of all sizes worldwide, and looks forward to continuing close partnerships with our current customers and to forging solid partnerships with our new customers for the mutual benefit and further development of all involved.
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