Full Automatic Ultrasonic Cleaning Machine for Auto Parts Kdq-2 (F5)
Product Specifications
| Prod Model: |
KDQ-2(F5) |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Cleaning Workpiece: |
Cleaning of Rotor and Shell Parts |
| Total Power: |
About 55kw |
| Dimensions: |
11500*1600*1600 |
| Total Weight: |
4t |
| Working Hours: |
8h/Day |
| Application: |
Rotor and Shell Parts |
Product Description
- Name:KDQ-2 (F5) crawler type automatic ultrasonic cleaning machine
- Summary: KDQ-2 (F5) crawler type automatic ultrasonic cleaning machine is suitable for removing the impurities such as grease, dust, etc, which is attached to the rotor and the shell parts. The equipment has 1 spray cleaning chamber, 1 ultrasonic cleaning chamber, 1 spray rinsing chamber, 1 bubbling rust proof (mould) chamber, 1 compressed air cut water chamber, 1 hot air drying chamber, five stations in all. The working principle is that the manual will be washed the workpiece placed on the stainless steel track, and then dry unloading according to a certain process cleaning. The equipment has beautiful appearance, reasonable structure, long service life, so it is an ideal metal cleaning equipment
Features:
1. Automatic transfer of cleaning workpiece
2. Ultrasonic vibrator upper and lower two radiation
3. The spray rinsing can remove residual cleaning fluid and reduce the secondary pollution
4. Add the storage tank, the washing liquid circulation filtration system, and ensure the cleanliness.
5. Special stainless steel mesh belt is made of special technology, which makes the equipment running safe and reliable.
6. According to the cleanliness of the workpiece, the cleaning time is adjustable.
7. Upper dust cover to make the equipment complete and beautiful
,Main constitution
1. Upper and bottom stock frames 1set
2. Spray cleaning system 1set
3. Ultrasonic cleaning system 1set
4. Spray rinsing system 1set
5. Bubbling rust (mildew) prevention system 1set
6. Compressed air cut water system 1set
7. Hot air drying system 1set
8. Bracket 1set
9. Stainless steel track 1set
10. External sealing 1set
11. Electronic control system 1set1. Cleaning Process: Manual loading→Spray cleaning (spray pump + electric heating temperature control)→ultrasonic cleaning (ultrasonic + electric heating temperature control)→Bubbling rust (mildew) prevention ( bubbling tube + electric heating temperature control)→Compressed air cut water→Hot air drying (fan + air heating)→Manual baiting
2. Process configuration| Name of cleaning room | Volume | Temperature | Heating power | Ultrasonic power | Filtration accuracy
|
| Spray cleaning room | 1400×470×200()
{Storage tank1200×500×500()} | 50~60ºC | 6KW×2 | | 100μF |
| Ultrasonic cleaning room | 3800×470×550()
{Storage tank800×500×500()} | 50~60ºC | 6KW×2 | 1.2KW×6 | 50μF |
| Spray rinsing room | 1100×470×200()
{Storage tank800×500×500()} | 50~60ºC | 6KW×1 | | |
| Bubbling rust (mildew) prevention room | 1800×470×400()
{Storage tank800×500×500()} | 60~70ºC | 6KW×1 | | |
| Compressed air cut water chamber | 500×470×200() | | Pressure:6~8 | | User owned |
| Hot air drying room | 1900×470×200() | 80~120ºC | 4KW×3 | | |
,Main technical parameters- Equipment technical parameters
1) Cleaning workpiece: Cleaning of rotor and shell parts
2) Washing capacity (output): According to the actual situation of the workpiece
3) No bumps, scratches on the surface of the workpiece
4) The max height of parts is 200(mm)5) Working hours: 8h/day
6) Cleaning liquid: water, cleaning agent, rust (mildew)inhibitor
7) Height of working table: 900 mm
8) Belt (track) width: 400 mm
9) 0.5m/min;Working speed: 0.5m/min
10)Line speed: 0 ~ 2m/min adjustable (frequency conversion)
11)Carrying capacity: ≤200/
12)Total ultrasonic power 7.2KW, frequency 25KHZ, a total of 6 vibration box
13)Spray section: water pressure P=0.5 ~ 0.6MPa, flow Q=8m3/h, motor power P=3KW; filter pump flow Q=8m3/h, with 10 m3/h stainless steel bag filter 1 units;
14)Rinse section: water pressure P=0.3 ~ 0.4MPa, flow Q=4m3/h, motor power P=2.2KW;
15)Main drive motor: 2.2KW (with inverter 2.2KW)
16)Heating power: 48KW/380V (AC)
17)Equipment dimensions (about):11500*1600*1600(mm), including storage tank which placed in the right side of feeding port
18)Cover: 18 square meters
19)Total power: about 55KW
20)Total weight: about 4T
2. Power equipment for cleaning equipment
1) Power:380V/50HZ
3. Brief operation
1) Manual operation: the operator in the inlet and outlet ends of equipment loading and unloading workpiece
2) Automatic operation: by the equipment through the crawler automatically after the cleaning process
4. Control mode
Press the button switch control drive motor, ultrasonic generator, pump, blower and heater. Line speed can be adjusted
5. Directions
5.1 Temperature indicator
1) spray bath, ultrasonic cleaning tank,potcher, bubble bath, drying chamber temperature display
5.2 overload protection
1) Electric machinery, pump, fan overload- temperature anomaly
3) Ultrasonic load opening, short-circuit protection
4) Emergency stop protection
5.3 Liquid level control for the liquid alarming indicator
,Cleaning equipment structure
1. Upper and bottom stock frames| Quantity | 1 set on each side |
| Size | About 500×470(),The stainless steel track is automatically sent (out) |
| Structure | Stainless steel transport into (out) room,Texture of material: SUS304 thickness:2mm |
| Faction | Workpiece into(out) the stock frames |
2. Spray cleaning room| Quantity | 1set (Process Flow 1) |
| Structure | Size | 1400×470×200() |
| Texture of material | Stainless steel SUS304 thickness:2 |
| structure | The bottom of the tank is provided with the inlet of the reservoir, and the spray pipe and the adjustable nozzle are arranged above the bottom and both sides.. All directions for the parts spray wash. |
| Storage tank | Size | 1200×500×500() |
| Texture of material | Stainless steel SUS304 thickness:1.5 |
| structure | There are drain valve, oil-water separator, liquid level controller, drawer type filter net, electric heater, liquid spray pump in the slot |
| Heating system | Heater | 2 branches of 6KW Flange type stainless steel tube |
| Thermostat | Digital temperature gauge, range:room temperature~100ºC |
| Spray pump | | The spray pump of stainless steel liquid, the solution of the liquid tank through the pipe, the nozzle to the workpiece spray wash |
| Oil-water separator | | The special belt roll will float on the surface of the liquid separation with dirt |
| Filtrating equipment | Flow:10 m3/h | Stainless steel bag filter and stainless steel drawer type filter frame, Filtration accuracy: 100μ |
3. Ultrasonic cleaning room| Quantity | 1set(Process Flow 2) |
| Structure | Size | 3800×470×550()
Boat type(upper base 3800,Bottom2000) |
| Texture of material | Stainless steel SUS304 thickness:2 External insulation: 10 |
| Structure | The bottom of the trough is provided with a discharge valve and a slag out hole, and the bottom is provided with 3 vibrating plates and 2 flange type heating tubes and a recoil pipe.. Above the 3 vibration plate, ultrasonic vibration mode. With liquid level control, overflow port |
| Ultrasonic system | Vibration plate | Material made of 316L thickness of 2 mm stainless steel plate, ultrasonic power 1200W/ block, ultrasonic frequency 25kHz, the number 6, distribution in the groove at the top and bottom of each of three blocks. Ultrasonic transducer chip imported from Japan |
| Generator | In the electric box, the IGBT circuit is used, the power module of the power module is adjustable with MITSUBISHI, and the output power is adjustable, and has the protection function of over voltage, over current, over load, opening and short circuit |
| Storage tank | Size | 800×500×500() |
| Texture of material | Stainless steel SUS304 thickness:1.5 |
| Structure | There are drain valve, filter pump, filter, liquid level controller in the slot |
| Filter system | Filtration pump | 1 set Stainless steel circulating pump, for ultrasonic tank solution circulation filtration and liquid add |
| Filter | 1 set pump rear stainless steel filter , Filtration accuracy: 10μF |
| Heating system | Heater | 2 branches of 6KW Flange type stainless steel tube |
| Thermostat | Digital temperature gauge, range:room temperature~100ºC |
4. Spray rinsing room| Quantity | 1set(Process Flow 3) |
| Structure | Size | 1100×470×200() |
| Texture of material | Stainless steel SUS304 thickness:2 |
| Structure | The bottom of the tank is provided with the inlet of the reservoir, and the spray pipe and the adjustable nozzle are arranged above the bottom and both sides.. All directions for the parts spray wash. |
| Storage tank | Size | 800×500×500() |
| Texture of material | Stainless steel SUS304 thickness:1.5 |
| Structure | There are discharge valve, electric heater, liquid spray pump, liquid level controller, drawer type filter net in the slot |
| Heating system | Heater | One branch of 6KW flange type stainless steel tube |
| Thermostat | Digital temperature gauge, range:room temperature~100ºC |
| Spray pump | | The spray pump of stainless steel liquid, the solution of the liquid tank through the pipe, the nozzle to the workpiece spray wash |
- Bubbling rust (mildew) prevention room
| Quantity | 1(Process Flow 4) |
| Structure | Size | 1800×470×400() |
| Texture of material | Stainless steel SUS304 thickness:2 |
| Structure | The bottom of the trough is provided with a discharge valve, and the overflow port is provided with a bubbling pipe and a flange type heating pipe with 1 branches.. By the compressed air through the solenoid valve, bubble tube for the workpiece rinsing |
| Storage tank | Size | 800×500×500() |
| Texture of material | Stainless steel SUS304 thickness:1.5 |
| Structure | Discharge valve and circulating pump in the slot |
| Heating system | Heater | A branch of 6KWflange type stainless steel tube |
| Thermostat | Digital temperature gauge, range:room temperature~100ºC |
| circulating pump | | A circulating pump is added to the solution of the storage tank to the tank of the bubbling rust preventing (mould) groove. |
- Compressed air cut water chamber
| Quantity | 1set |
| Texture of material | Stainless steel SUS304 thickness:2,size:500×470×200() |
| Structure | When the workpiece passes through the water area, the compressed air pulse is the excess water of the workpiece |
- Hot air drying room
| Quantity | 1set |
| Material | Stainless steel SUS304 thickness:2,Size:1900×470×200() |
| Structure | Stainless steel air heating pipe, digital display, automatic temperature control, power 12KW, through the fan, air duct with hot air, drying the workpiece. Drying area length (about) 2 m. External insulation |
- Demisting system
| Quantity | 1set |
| Structure | Cleaning fluid in the heating and spraying process will produce a certain amount of water vapor, water vapor overflow will influence the environment and the operating personnel, so it must be water vapor discharge cleaning machine and through an external pipeline discharged from the plant. The air suction system is composed of a suction fan and a suction hood.. External pipe by the user is responsible for |
- Transport device
| Quantity | 1set |
| Structure | Special stainless steel track,Width: 400 |
| Main motor | Taiwan Yong Kun motor,power:2.2KW |
| Track | stainless steel 25×25×2.5square pipe |
| Frequency converter | Japanese MITSUBISHI products,power:2.2KW, infinite speed variation |
| Clutch | Protect crawler jammed, without loss of track and motor |
- Bracket and external sealing
| Quantity | 1set |
| Bracket | By 10#, 8#, A3 support channel and 50 x 50 x 3 (mm) A3 welded components. After phosphate treatment, Tu anti rust, waterproof primer |
| External sealing | The whole line is a fully enclosed structure, and the bottom is provided with adjustable foot, on both sides of the door with 1.0mm stainless steel movable door, cover by 1.5 mm thick stainless steel cover and can be conveniently disassembled |
11. Electrical control cabinet| Quantity | 1set(Vertical cabinet) |
| Material | A3 Steel plate spray |
| Structure | Built in transducer, an ultrasonic generator, a relay, a air switch, a transformer, a contactor, operation panel centralized installation of electrical switches, ultrasonic generator switch, liquid level alarm lamp and a control pump, electric heating, motor, speed, fan. All electrical components are made of high quality brand-name products, inverter using Japanese MITSUBISHI, contactor using Schneider. |
12. Pipeline| Material | Stainless steel molecular pipe, stainless steel valve, spray pipe used galvanized pipe |
| Structure | Each area has a sewage pipe, sewage valve, to ensure the smooth flow of drainage, and each sewage valve is aggregated to the total sewage pipe. The total sewage pipe is galvanized pipe, the rest are stainless steel materials. |
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