Xi'an Abundance Electric Technology Co., Ltd. >> IF Induction Melting Furnace

IF Induction Melting Furnace

IF Induction Melting Furnace
Supplier: Xi'an Abundance Electric Technology Co., Ltd.
Price: US $ 200000/Set
Min Order: 1/Set
Quantity::
Trade Terms: FOB,others
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Product Specifications

Prod Model: AE
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe

Product Description

1. Introduction

We manufactured a new generation of energy-saving effect in medium frequency electric furnace.And it has a good impact on the grid.Small, high melting rate, high efficiency, temperature uniformity, oxidation loss of small, easy to control, thermal insulation effect is good.Medium frequency electric furnace control system use silicon-controlled AC-DC power conversion theory, the digital non-relay control, with high reliability and high operating frequency of anti-jamming capability with automatic tracking, work processes without human intervention,automatically match the load and power. With over-current, over voltage, lack phase, insufficient water pressure protection function, so that equipment failure during operation will not damage any components, Reduce the use of equipment and maintenance costs. With penetrating heat, melting, brazing, heat treatment, sintering, such as supporting the use of single-crystal drawn can increase the temperature feedback system, the composition of the temperature closed-loop automatic adjustment system: increase the temperature of separation attached to machines, to achieve only send qualified forging temperature of the workpiece station. The addition of specialized interfaces, accept the PLC or the "man-machine interface", industrial machine control and heating system to achieve intelligent control, coupled with intelligent temperature control instrument for precision temperature control of the implementation of smelting.Medium frequency electric furnace are apply to melt steel, alloy steel, cast iron, stainless steel, copper, aluminum, zinc, magnesium and other metal materials, smelting. Equipment used in the metallurgical industry, foundry industry, forging industry, heat treatment industry, petroleum machinery industry, coal mining machinery industry, pipe industry, heat treatment industry, steel industry and so on.

2.Structure:
IF control power supply, capacitor cabinets, furnace body(aluminum shell or steel shell), mechanical tilting device(or hydraulic tilting device),water distributor, crucible mold (graphite crucible, acid crucible,neutral crucible,alkaline crucible,iron crucible), water-cooled cables, connectors copper bar.

3.Optional equipment supporting:
high voltage switch cabinet, into the line transformer,water cooling system,changing furnace switch,manual or automatic temperature alarm device,furnace leak alarm device,lining ejection device.
  MEDIUM FREQUENCY INDUCTIOIN SMELTING FURNACE
NO. MODEL Input
Voltage
Rate Power Melting rate Working Capacity Power Consumption
    V KW T/H   HZ Ton   kw. h/T
22 GW-5-4000/0.5JJ 690/950 4000 4.5 500 5 500/550
    (6 Pulse )          
23 GW-5-4000/0.5J 950(6 Pulse ) 4000 5 500 5 500/550
24 GW-6-4000/0.5J 950(12 Pulse) 4000 5 500 6 500/550
25 GW-8-5000/0.5J 950(12 Pulse) 5000 7~8 500 8 500/550
26 GW-10-6000/0.5J 950(12 Pulse) 6000 9~10 500 10 500/550
27 GW-12-8000/0.5J 950(12 Pulse) 8000 10~11 500 12 500-550
27 GW-12-8000/0.25J 950(12 Pulse) 8000 10~11 250 12 500-550
28 GW-15-8000/0.25J 950(12 Pulse) 8000 10~11 250 15 550-590
29 GW-15-10000/0.25J 950(24 Pulse) 10000 13~14 250 15 500-550
30 GW-18-12000/0.25J 950(24 Pulse) 12000 13~14 250 18 500-550
31 GW-20-12000/0.25J 950(24 Pulse) 12000 13~14 250 20 500-550
32 GW-25-14000/0.25J 950(24 Pulse) 14000 13~15 150~200 25 500-550
33 GW-30-16000/0.2J 950(24 Pulse) 16000 15~16 150~200 30 500-550
34 GW-40-18000/0.2J 950(24 Pulse) 18000 20~22 150~200 40 500-550
               
Note: GW-Medium frequency induction furnace, -1=1ton, -500=500kw, /1=1000hz, /0.5=500hz
-J=frame body and hydraulic tilting device, -JJ=Alloy shell with motor drive and gearbox tilting device
2. )Above is standard quotation, Extra equipment will do not include: Switch for power between two furnaces, Furnace cover, furnace lining, machinery for out of furnace lining, cooling system of transformer   
3. )Management Installation:   ACCOMMODATION AND TRANSPORTATION COSTS will be paid by buyer
4. ) Guarantee: 1 year after shipment          
The main parts of the system          
1. Furnace body^^^^^^^^^...^^^^2pcs        
2. Medium frequency power supply^^^^^. ^1pc      
3. Water cooling cable^^^^^^^^^...^4pcs        
4. Control cabinet^^^^^^^^^^^^...1pc        
5. Capacitor bank^^^^^^^^^^^^...1pc        
6. Hydraulic Tilting device or Machinery Tilting device ^2set      
7. Water temperature and pressure announciator^. 1set only for big ton furnace  
8. Furnace lining leakage alarm^^^^...^^^1pc only for big ton furnace  
Xi'an Abundance Electric Technology Co., Ltd

Located in Xi'an where is China metallurgical electric furnace R & D center, AE Electric is committed to providing metallurgy technical consultation and various metallurgical equipments manufacturing. With the development of 16 years, AE Electric has become a metallurgical project integrated solutions provider and EPC contractor as well to global customers from a metallurgical equipment manufacturer. We provide metallurgical equipment manufacturing, metallurgical project technical consultation, equipment onsite installation and commissioning guidance, and oversea metallurgical projects financing service.

The scope of EPC project includes:

DRI project solutions

For the areas where is lacked of electric power; We will provide coal based DRI design solutions and gas based DRI design solutions as per their resources distribution.

Iron-making project solutions:

It can be from the iron ore beneficiation, sintering, smelting and casting ingot to the final product, we will provide most optimized process design through considering of the original ore grade and customer requirement for output.

Steel-making project solutions:

It can be rolled various steel plates, steel bars, steel pipes or wire rods from the original ores, whatever the customer requires for the whole production line or up to steel billets, AE Electric will satisfy any requirement of customers.

Ferroalloy project solutions:

AE Electric perfectly solves various ferroalloy project smelting problems of ferronickel, ferromanganese, ferrochrome, ferrosilicon, ferrotungsten, silicon manganese alloy etc; Provide most optimized conveying system, power supplying system, furnace area equipment and environmental protection system in the smelting plant, and sufficiently consider the future development. We will also design most reasonable furnace burden and smelting technical process as per raw material and local resources of customers. It is ensured the project safely and operating conveniently.

Main products of AE Electric are included in Blast Furnace, Tunnel Kiln, Electric Arc Furnace, Submerged Arc Furnace, Ladle Refining Furnace, Argon Oxygen Decarburization Furnace, Basic Oxygen Furnace, Vacuum Oxygen Decarburization Furnace, Continuous Casting Machine, Rolling Mill etc.

There are more than 50 countries and areas we have already provided the metallurgical equipments, various technical solutions and financing service, our achievements in metallurgical equipments exportation ranked in the forefront for three consecutive years.

AE Electric relies on strongest technical power in R & D, and more than 200 staffs are working here, among them, 3 senior chief engineers are specialized in researching and developing the metallurgical equipment, 3 national senior metallurgy experts, 12 engineers, 8 senior skilled technicians on the production line and more than 30 technological backbones and management. The professional technical team makes us to be an outstanding metallurgical equipment manufacturer and EPC solutions provider among project design, equipment manufacturing, system integration and project operation management.

We always insist on our principle of optimizing our product and solution features, saving our customer's investment cost and assuring the high quality of the product. Consequently, we have won the customers' favor and ratification on our products, solutions and after-sale service.

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