Product Specifications
| Prod Model: |
JZ |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Type: |
Reaction Kettle |
| Automatic Grade: |
Automatic |
| Condition: |
New |
| Structure: |
Customized |
| Pressure: |
Customized |
| Agitator Model: |
Customized |
| Tower Reactor Type: |
Customized |
| Heating: |
Customized |
| Heat Transfer Structure: |
Customized |
Product Description
1. Product Function Brief of Reactor:
Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc..
Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
Applicable Field: All the liquid-liquid, liquid-powder reaction industry.
2. Instruction:
1).Reactor kettle is the main chemical react production equipment, which is widely used in resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
2).Break down or Re-combined the molecule through mixing, Heating, cooling, Vacuumize, etc. Suit for polymerization, hydrogenation, vulcanization, nitration,etc. The reactor is made up of body vessel, jacket vessel, gears, mixing devices, heating devices, cooling devices, seal composition,etc. The auxiliary equipment:Head tank, distillation column, condenser, water separator, collecting cans, dilution tank, filters ect.
Reactor Series
The reaction kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry, medecine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific reserch. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.
Model selection reference of reaction kettle
| Composition | Instructions |
| Specification (L) | 50-50000 |
| Design Pressure (Mpa) | Atmospheric Pressure or under pressure |
| Material | Carbon steel, stainless steel, enamel, graphite |
| Heating Forms | Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc. |
| Cooling Forms | Refrigeration medium in the internal pipe jacket |
| Blending Power | Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil. |
| Stirring blade Forms | Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type |
| Seal | Mechanical seal or stuff packing seal |
| Inner Surface Treatment | Polished or no polished |
| Discharge Valve | Flanged ball valve, open downward discharge valve and others |
| Technological Pipe Hole | Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2, |
Type
Item | 50L | 100L | 200L | 300L | 500L | 1000L | 1500L | 2000L | 3000L | 4000L | 5000L |
| Cylinder Size mm | 350×500 | 500×600 | 600×700 | 700×800 | 900×800 | 1100×1100 | 1300×1200 | 1400×1300 | 1600×1500 | 1700×1700 | 1800×1800 |
| Actual Capacity L | 61 | 150 | 253 | 396 | 699 | 1393 | 2166 | 2718 | 4066 | 5142 | 6103 |
| Jacket Capacity L | 65 | 120 | 200 | 250 | 290 | 560 | 617 | 750 | 1015 | 1226 | 1440 |
| Heating Area m2 | 0.78 | 1.36 | 1.9 | 2.41 | 2.7 | 4.5 | 5.9 | 7 | 9 | 11 | 12.8 |
| Motor Power kw | 0.55 | 1.1 | 1.5 | 2.2 | 3 | 4 | 5.5 | 5.5 | 7.5 | 11 | 11 |
| Rotating Speed rpm | 85 | 85 | 85 | 85 | 85 | 85 | 85 | 85 | 85 | 85 | 85 |
| Discharging Valve | DN25 | DN25 | DN25 | DN32 | DN50 | DN50 | DN50 | DN65 | DN65 | DN80 | DN80 |
Type
Item | 500L | 1000L | 1500L | 2000L | 3000L | 5000L | 8000L | 10000L | 15000L | 20000L | 25000L | 30000L | 35000L |
| Cylinder Size mm | 900×800 | 1100×1200 | 1300×1200 | 1400×15300 | 1600×1500 | 1800×2000 | 2100×22000 | 2200×2500 | 2600×2800 | 2800×3000 | 3000×3400 | 3200×3500 | 3200×4000 |
| Actual Capacity L | 699 | 1400 | 2166 | 3000 | 4066 | 6600 | 10038 | 12300 | 19456 | 24205 | 31084 | 36706 | 40725 |
| Outer Tube Size mm | Φ76/2 | Φ76/2 | Φ76/2 | Φ76/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 |
| Heating Area m2 | 1.7 | 2.6 | 3.8 | 4.5 | 5.8 | 7.5 | 11 | 13.2 | 18.6 | 21 | 26 | 30 | 33 |
| Inner Coil Size mm | Φ38 | Φ45 | Φ45 | Φ45 | Φ45 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 |
| Cooling Area m2 | 1.6 | 2.7 | 3.6 | 4.3 | 5.7 | 8 | 11 | 13 | 18 | 21 | 25 | 30 | 33 |
| Motor Power kw | 3 | 4 | 5.5 | 5.5 | 7.5 | 11 | 15 | 18.5 | 22 | 30 | 37 | 45 | 55 |
Chemical reactor
In chemical engineering, chemical reactors are vessels designed to contain chemical reactions. One example is a pressure reactor. The design of a chemical reactor deals with multiple aspects of chemical engineering. Chemical engineers design reactors to maximize net present value for the given reaction. Designers ensure that the reaction proceeds with the highest efficiency towards the desired output product, producing the highest yield of product while requiring the least amount of money to purchase and operate. Normal operating expenses include energy input, energy removal, raw material costs, labor, etc. Energy changes can come in the form of heating or cooling, pumping to increase pressure, frictional pressure loss (such as pressure drop across a 90° elbow or an orifice plate) or agitation.
Chemical reaction engineering is the branch of chemical engineering which deals with chemical reactors and their design, especially by application of chemical kinetics to industrial systems.
Overview
Cut-away view of a stirred-tank chemical reactor with a cooling jacket
Chemical reactor with half coils wrapped around it
There are a couple of main basic vessel types:
Founded in 1999, Guangzhou Jinzong Machinery Co., Ltd is a leader in providing and servicing chemical, pharmaceutical and cosmetic machinery. Our sales, service, production and showroom are centrally based in Guangzhou of China with a total area of 6, 666 square meters. The workshops are equipped with numbers of CNC, laser machines and other general-purpose equipments. The factory management system is certified by ISO9001: 2008.
Due to the constant efforts from our engineers and experienced professionals, Jinzong has touched the heights of success in the field of pharmaceutical and cosmetic machinery manufacturing and exporting. The machines are based on latest mechanism and technology and fabricated with high quality raw material, ensuring optimal quality. These are equipped with various precision engineered components, resulted in smooth and easy operation. To facilitate our clients, we provide proper training and after sale service, so that our clients face no problem while operating the machines. These products are according with GMP and FDA standard, we provides 1 year factory warranty for them.
Jinzong has been a quality conscious organization since the very first day. We understand the value of the money and faith, shown by our clients in our company so we are determined to provide them an excellent quality. In the last 11 years, we have proved it and created a large client base across the world. We follow rigorous quality measures, so that we deliver defect free machines to our clients. We have installed latest laboratory and quality testing facilities, which enables us to check our machines for their performance.
We check our machines on following parameters:
A)Durability
B)Efficiency
C)Capability of withstanding high pressure
D)Functionality
Further, to facilitate our clients and to ensure trouble free functioning of the machines, we also provide prompt after-sale service to them.
We have set up a modern R&D Wing in order to achieve the common aim of providing complete clients satisfaction with our improved range of pharmaceutical and cosmetic machinery. To enhance the quality of our existing machines, we have well equipped laboratory and quality testing facility at the R&D unit. Our researchers keep themselves abreast of industrial trends through rigorous and continuous testing.
After-sales service remains the backbone of our commitment to customer satisfaction. By providing demonstration and training, we ensure that our clients use our machines efficiently for maximum utilization and are benefited up to great level. We assist them in functioning, installation and repairing of these machines, after delivering the consignment. Our experts are always ready for providing technical support pertaining to the machines to help out our clients.
Due to our commitment and honesty, over the period of a decade, our company has earned lot of fame and reputation across the world. Our products were sold to Europe, Middle-East and Southeast Asia etc. German Henkel, Netherlands AkzoNobel, France Total, China Liby are all our clients. We are honored as Top 10 Machinery Enterprises recommended by All-China Federation of Industry & Commerce, Quality Reliable Enterprise and Honest & Reliable Enterprise. By adhering to the company slogan "Customer First, Quality Foremost", we are dedicated and driven to provide the best equipments to meet every aspect of your manufacturing applications. Following are some of the major reasons for our recognition as the most trusted organization in the industry:
A)Robust infrastructure
B)Latest technology
C)Experienced workforce
D)Modern and effective range of machines
E)Unmatched quality
F)Excellent packaging
G)Prompt after-sale service
H)Customization and timely delivery
