Product Specifications
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Automation: |
Automatic |
| Type For Cutting Machine: |
Sponge Cutting Machine |
| Type: |
Roll Forming Machine |
| Application: |
Cigarette |
Product Description
KDF2 filter rod forming machine
PLC renovation in electrical control system
AC frequency conversion motor
Improved bobbin splicing mechanics
Independent servo-drive renovation for rollers
KDF2 filter rod forming machine was introduced into our country in the middle 1990s, by now some parts and electrical component have been worn and needed over hauling and replacing. As some early design defects, the customers are keen to modify and repair these machines. According to the market demands, we proudly present the a series of maintenance and renovations for KDF2.
The maintenance & renovation for KDF2
PLC renovation in electrical control system realizes the communication between PLC and servo system by adopting SIMENS S7-300 series controller and PROFIBUS-DP bus.
The blooming rollers, threaded rollers and glycerin pump of AF2 are drove independently by servo-motor. It is easy to set parameter according to process requirement, which ensures the quality of product and reduces rejects.
Main motor adopts AC frequency conversion motor instead of DC motor, which overcomes the fluctuation of DC motor and is convenient for maintenance.
By improving bobbin splicing mechanics and servo motor, it accomplishes the replacement of the bobbin at a high speed. The renovation avoids the inferior quality caused by the change of speed when the bobbin is replaced.
Renovation for glycerin nebulization system
The glycerin nebulization mechanics is to send the glycerin into a distribution by a high pressure pump, then pre-heat the glycerin through 7 heaters, and then be nebulized by 7 nozzles. The granular glycerin is meticulous and even, being spread over the tow well.
The auto-balance instrument for filter tow
It can keep the surface of the extracted tow in a height automatically ( including in replacing new & old tow bag ), which effectively improve the suction resistance of filter rod. Meanwhile a precise electronic platform scale is installed on the auto-balance instrument.
Technical parameter
Max lifting height: 1550mm
Precision for height controller: 1mm
Max lifting load: 800kg
Range of the electronic scale: 1000kg
Precision of the electronic scale: ± 0.2 kg
Power: 0.1 kw
Renovation for diameter inspection system
The hardware design of diameter inspection system introduces high-resolution CCD as photosensitive device and high-speed SCM to control the output of inspection system. It can measure the object which diameter is less than 10mm. The precision is 0.1mm.
Modification for specification of filter rod
We can modify the length and diameter of filter rods as per the customers' requirements.
Founded in 1986, Henan NPK is a science-technology innovative manufacture enterprise engaged in Tobacco machinery industry. Managing for about 20 years, NPK integrates R&D, design, manufacture, marketing, service and trading into a whole. NPK now has more than 300 staffs, among which 95 percent is graduated from senior technical school and higher vocational technology college. NPK covers an area of 20000 square meters, and half of the area built with standardized production workshops which have been equipped with CNC, jig boring machine, NC lathe, NC milling machine, NC grinding machine. Meanwhile, the factory also has special workshop /that can do further surface treatment like blackening, hard anodic oxidation, nickel plating and painting as well.
Belief & Value
"REAL LIFE, HONEST WORK"
Technology & Products
NPK always values the research and development investment for new products and new high technology. NPK has a group of 50 creative design professionals in the process design department, and they emphasis on the combination of theory with practice to steadily improve and optimize the production process, by far, NPK has acquired scores of innovations and Utility model patents. NPK products cover precision aluminum alloy, precision machinery elements and parts, application terminal product of mechanical & electrical integration and information software for cigarette makers and plug assemblers, and cig. & carton packers. Its main products include drum valves, cork paper cutting device, cork paper gluing device, cigarette flexibly transferring device, KDF series Glycerin atomization device, spare parts of KDF2, GDX1 and GDX2, besides, technology renovation services are provided for overhaul project for GDX1, GDX2 and KDF2, and Filter maker modification projects.
Quality & Horner
NPK values product quality as the key to survive and develop, thus the company has set up a strict quality- control system. Now the manufacturing process has realized the ERP modernization information management, and certificated with ISO9000 quality management system. Besides, NPK exerts its advantages of machine technical renovation project in tobacco industry, and its products and services are fully affirmed and praised by all our users considering the quality and stability as well as obvious economic benefits improvement.
Looking forward to the future, NPK will continuously inherit its enterprising spirit in technology innovation and lean production, and keep improving the quality and efficiency of the products and services to meet all the requirements from our clients.
Now we are open arms, sincerely welcoming the friends from all over the world, renew out friendships and go forward together!
