The whole production line, from charging to stacking shall be controlled automatically by PLC, having high reliability, easy operation and maintenance. With this extrusion line, a layer or multi-layer high strength wire such as steel wire, glass fibre and polyester fibre may be winded do existing pure PE pipe to increase the pipe working pressure to 4MPA.
HDPE/MDPE pipe extrusion line mainly includes single screw extruder, molds, vacuum calibrating water tank, spray water cooling tank, haul-off machine, cutting machine and overturning bracket.
Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder. The screw has barrier unit, special material mixing components and new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; Full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output.
Pipe Marking Line: It is extruded by single screw extruder SJ30/25 through the composited extrusion die.
Die Head: The material of the die head is high quality 40Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling.
Vacuum Calibrating Water Tank: The body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left & right.
Water Spray Cooling Tank: The body is made of stainless steel and the ductcoat is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank.
Haul-off Machine: We can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-offmachine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic and mechanical combination clamping. The bearing has special structure which can effectively reduce the installation error.
Cutting Machine: It is automatic dustless cutting machine. Smooth cutting section, synchronous frequency conversion drive, high accuracy and low noise. Large diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability.
Control System: We can offer SIEMENS PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use SIEMENS electrical parts, Omron temperature controller. Intelligent control makes the operation simpler.
|
Model |
Diameter (mm) |
Extruder |
Speed (m/min) |
Max.Output (kg/h) |
Total Power (kw) |
Dimension
L×W×H |
|
SRQG-63 |
Ø20-Ø63mm |
SJ-65×30 |
1.5-12 |
120 |
65 |
30 ×2.2 ×2.5m |
|
SRQG-110 |
Ø20-Ø110mm |
SJ-90×30 |
2-12 |
220 |
110 |
32 ×2.2 ×2.6m |
|
SRQG-160 |
Ø63-Ø160mm |
SJ-90×30 |
1.3-6 |
300 |
150 |
32×2.2 ×2.8m |
|
SRQG-250 |
Ø75-Ø250mm |
SJ-90×33 |
0.7-4 |
400 |
200 |
40 ×2.2 ×3m |
|
SRQG-315 |
Ø110-Ø315mm |
SJ-90×33 |
0.5-3.5 |
400 |
200 |
40 ×2.2 ×3m |
|
SRQG-400 |
Ø160-Ø400mm |
SJ-120×30 |
0.3-2.4 |
550 |
280 |
42 ×2.2 ×3m |
|
SRQG-500 |
Ø200-Ø500mm |
SJ-120×30 |
0.3-1.9 |
700 |
360 |
42×2.3 ×3.5m |
|
SRQG-630 |
Ø315-Ø630mm |
SJ-120×33 |
0.2-0.7 |
800 |
450 |
50 ×2.3 ×3.5m |
|
SRQG-800 |
Ø400-Ø800mm |
SJ-120×33 |
0.1-0.6 |
1100 |
560 |
50×2.5 ×4m |
|
SRQG-1200 |
Ø630-Ø1200mm |
SJ-150×33 |
0.05-0.5 |
1300 |
720 |
65×3×4.5m |
Qingdao HUASU Machinery Fabricate Co., Ltd is located in Jiaozhou Bay Industrial Zone of Jiaozhou in Qingdao City, and it is only 30 kilometers away from Qingdao Airport. The company covers an area of 30, 000 square meters, with current building area of 18, 000 square meters. It has very strong technical support and innovating ability. With advanced technology, new material and mature technological process, the company can produce various kinds of plastic extrusion lines. The machines have been exported to European Countries, Russia, South America, Middle East, Southeast Asia, Oceania and Africa Countries, etc.
Qingdao HUASU Company is closely following the development of plastic machinery industry in the whole world under a spirit of deploitation and innovation. Different kinds of PE, PVC pipe extrusion lines(16-1200mm) win a very good reputation both in domestic and foreign markets with their high quality and amazing efficiency. As the earliest company that successfully developed and adopted horizontal structure with chain type transmission double wall corrugated pipe production line which can do pipe diameter from 75 to 200, HUASU always keep the leading position in this feild and has gained very good outstanding achievements during these years. In 2004 we introduced the 200-500mm Double wall corrugated pipe production line with horizontal structure and chain type transmission model. In 2005 we unveiled theChina' S first 32-63mm Double wall corrugated pipe production line with chain type transmission. In 2006 we developed the 500-800mm And 800-1200mm Double wall corrugated pipe production line successively which adopted horizontal structure, shuttle type transmission, Siemens PLC control system, servo motor with belling online system and sealed water cooling etc. In the meanwhile, HUASU developed water/gas supply pipe production line that can produce pipes up to 1200mm And huge diameter steel band reinforced spiral pipe extrusion line that can produce pipes up to 3000mm. In addition, HUASU also keeps up with the world development trend and develops energy-saving environmental-friendly foaming insulated corrugated pipe line for water and heat transfer. Qingdao HUASU machinery fabricate Co., Ltd has obtained lots of utility model patents and invention patents, quality and performance of products has been much improved and sell well all over the world.
Qingdao HUASU machinery fabricate Co., Ltd owns advanced processing and manufacturing capabilities and brings in more than 50 sets of machining center from America, Japan, Korea, etc, which assure the product accuracy. With a concept of "Win By Technology", HUASU is willing to supply great quality and fine finished corrugated pipe machines and other plastic pipe extruder to both domestic and foreign customers. We struggle for helping our customers to win maximum profit with high technology and amusing efficiency products.
HUASU company is willing to develop and cooperate with customers from all over the world hand in hand for the bright future.
Main produce: Plastic machinery, plastic machine, plastic pipe machinery, plastic pipe machine, plastic pipe extrusion line, spiral pipe extruder and so on.
