Product Specifications
| Prod Model: |
X(S)N-75L |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Machine Control Type: |
PLC |
| Model: |
75L |
| Producing Capacity: |
80kg/Mixing Batch |
| Matched Mixing Mill Model: |
Xk-560 |
Product Description
Rubber Internal Mixer (X(S)N-75L) , Internal Mixer
Brief Introduction:
1. Mixing Chamber
The mixing chamber is mainly made by alloy steel with harden treatment. The surface of internal chamber is with anti-wear alloy metal built up welding and plated with durable and anti-corrosion hard chrome.
2. Regular Note Pump
Timing injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect.
3. Thermal Resistance (or thermal couple)
There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature.
4. Rotors
It is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy, then plated with hard chrome and polished.
5. Cooling/heating System
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, - the jackets of the mixing chamber and the top ram.
6. Tilting Mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
7. Dust Stop Device
At the joint between the top of mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembled with curved slotted partings are used for obtaining an excellent and reliable sealing purpose. The end face of the rotor is sealed by end contact sealing with non oil-lubrication and it seals well and is wear-resistance and durable.
8. The transmission system
The transmission system adopts harden-gear speed reducer with a compacted structure for lower noise, longer product life and increased safety factor.
9. Pneumatic control system
Pneumatic control system is controlled by PLC order. A bi-directional air cylinder makes the ram up or down. In case of the over load occurs when mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overloading.
10. Electrical Control System
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system to raise control reliability.
| Technical Parameter | Models |
| X(S)N-3L | X(S)N-5L | X(S)N-10L | X(S)N-20L | X(S)N-35L | X(S)N-55L | X(S)N-75L | X(S)N-110L | X(S)N-150L | X(S)N-200 |
| Total Volume of Mixing Chamber (L) | 8 | 15 | 25 | 45 | 75 | 125 | 180 | 250 | 325 | 440 |
| Working Volume of Mixing Chamber (L) | 3 | 5 | 10 | 20 | 35 | 55 | 75 | 110 | 150 | 200 |
| Rotating Speed of Front Rotor (r/min) | 32 | 32 | 32 | 32 | 32 | 32 | 32 | 30 | 30 | 30 |
| Rotating speed of Rear Rotor (r/min) | 24.5 | 23.5 | 25 | 26 | 26 | 26 | 26 | 24.5 | 24.5 | 25.4 |
| Driving Motor Power (KW) | 5.5 | 11 | 18.5 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
| Tilting Motor Power (KW) | 0.55 | 1.1 | 1.1 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
| Tilting Angle | 140° | 140° | 140° | 140° | 140° | 140° | 140° | 140° | 135° | 135° |
| Pressure of Compressed Air (Mpa) | 0.5-0.8 | 0.6-0.8 | 0.5-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Pressure of Cooling Water (Mpa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Consumption of Compressed Air (m³/min) | ≥0.3 | ≥0.5 | ≥0.5 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.2 | ≥1.5 | ≥2.0 | ≥4.0 |
| Pressure of Heating Steam (Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
| Size (L×W×H) (mm) | 1660×960×1750 | 1850×1200×2580 | 2300×1360×2120 | 2500×1750×2450 | 3150×2020×2960 | 3370×1950×3020 | 3770×2570×3160 | 4060×2750×3590 | 4250X2750X4106 | 4250X3400X4215 |
Gross Weight
(tons) | 2 | 2.1 | 3.3 | 4 | 6.3 | 7.1 | 9.5 | 14.9 | 19.5 | 22.5 |
Qingdao Shun Cheong Machinery Co., Ltd. (Original China Qingdao first Rubber Machinery Factory) was founded in 1968, which is a professional manufacturer in rubber machine field of China with high-tech technology. We have ISO9001: 2008, CE1282 and SGS certification. Our customers spread all over the world, such as the United States, Germany, Brazil, Singapore, Malaysia, India, Russia etc. Our company's major customers including: Michelin, Bridgestone Americas Tire Operations, LLC, Kumho, Cheng Shin Rubber Industry, United States Goodyear Tire & Rubber Company etc.
Reduce the production cost and supply high efficiency rubber machines are the target aim of our service. Our company is near from Qingdao steel factory and Qianwan port, which is largely lowering the logistics cost; Germany and United States' core talents and experienced engineers and outstanding technical teams have been introduced, constantly improving the R&D capability, with the advanced fabricating equipment to develop the world excellent rubber machine, satisfying the clients high requirements.
In order to supply better service for our customers, we also provide the conveyor belt production line, waste tire processing line, tire and other rubber products' producing on- site for customers to visit and consult.
1. Our company machines must pass inspection of 3-7 hours of load test operating before they leave the factory, thus saving customers' time and expense of equipment commissioning.
2. We provide one year's guarantee and once the equipment damage during this time we supply free of charge. In order to save maintenance time and reduce the production cost of the guests, you can contact our DCRC by email, MSN or Skype etc., and we will send professional technical personnel with English translation to you to solve equipment problems.
3. Our company establishes "CUSTOMER FILE" for sold equipment in the form of return visits regularly; Including equipment's maintenance, troubleshooting and customer feedback.
4. Complete after-sales service
