Automatic waste tire processing line:
( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)
1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire.
1. Tire wire extractor
Model: LS 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG
2. Tire cutter
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm
3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS900
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons
5. Big conveyor equipment
To conveyor the rubber block into crusher.
6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.
7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder
8. Small conveyor equipment
9. Big Magnet separator
Purpose: Separate the steel small block from the rubber powder.
10. Small shaking screen
11. Small magnetic separator
12. Fiber separator
Model: FS110
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T
Semi-automatic rubber powder production line
The rubber can be used to:
1. Regenerate or raw rubber
2. Mats for sports grounds
3. Waterproof material
4. Soles for slippers
5. Chocks under the railway tracks and train accessories
6. Entrance mats (under the door and into the bathroom)
7. Sanitary pads
8. Rubber roofing
9. Asphalt additives
10. EPDM granules
11. Rubber pavers
12. Tread band to restore the wheels
13. Seals for doors and windows
14. Berthing bumpers
Process technology:
1. Removed from the tire mounting ring.
2. Of carved rings squeezed metal (to separate the remaining rubber)
3. The lid is cut in a spiral on the tape width of 3-5 cm.
4. Cut second seat ring
5. Reducing the thickness of the rubber band
6. Powder and chips from the blanks (pereteranie on rollers)
7. Separation of crumbs on the fraction
8. Removal of textile cord
9. Shredding pure rubber and rubber with textile cord.
10. Storage of finished products
FAQ:
1. Q: Are you a factory or trading company?
A: We are factory.
2. Q: Where is your factory? How can i visit?
A: Our factory located in qingdao city. You can fly to qingdao liuting airport, then we can pick you up to our facotry to visit. Warm welcome visit us.
3. Q: How does your factory control the quality of machines and after sales service?
A: Our machines passed CE, BV, ISO, SGS certification, pls confirm the quality. All our machines have 1 year guarantee, will provide lifetime maintenance
Specifications | Scope of application |
3-5mesh | Rubber floor bricks, plastic track, poly sound insulation board, playground, gymnasium, school, kindergarten, old folk's home, ward, swimming pool, foot bridge, walk and so on |
5-15mesh |
20-40mesh | Rubber color floor bricks, reclaimed rubber, waterproof coiled material, all kinds of rubber vibration-insulation pad and so on |
40-60mesh | Modified asphalt used in the construction of highway, all kinds of rubber product manufacture, waterproof coiled material, sports facilities, reclaimed rubber and so on |
60-80mesh | Raw material of tire production, Modified asphalt used in the construction of highway, reclaimed rubber, sole, conveyer belt and so on |
No | name | model | quantity | powder |
1 | single hook debeader | LS-1200 | 1 | 11KW |
2 | whole tyre cutter | WTC-120 | 1 | 5.5KW |
3 | whole tyre conveyor | | 1 | 2.2KW |
4 | shredder | ZPS900 | 1 | 61.5KW |
5 | rubber crushing mill | XKP800 | 1 | 75KW |
6 | big conveyor equipment | BCL-8 | 2 | 2KW |
7 | small conveyor equipment | BCL-3 | 1 | 1.1KW |
8 | big magnet separator | BMS22 | 1 | 2.2KW |
9 | small magnet separator | SMS-1 | 1 | 1.1KW |
10 | big shaking screen | BSS-8 | 1 | 7.5KW |
11 | small shaking screen | SSS-3 | 1 | 3KW |
12 | fiber separator | FS110 | 1 | 11KW |