Shanghai Jouyu Industrial Co., Ltd. >> Tea Beverage Processing Line

Tea Beverage Processing Line

Tea Beverage Processing Line
Price: US $ 3000-6800/Piece
Trade Terms: FOB,CFR,EXW
Min Order: 1/Piece
Pay Type: L/C,T/T,D/P,Western Union,Paypal

Descriptions of tea beverage processing line
 
       This tea beverage production line produce several types of tea beverage, like black tea, green tea, herbal tea etc.
       The raw material of this line can be tea leaves or tea powder or tea concentrate, sugar, stabilizer and flavors etc. The procedure method is blending-UHT sterilizer-homogenizer-hot filling-cooling tunnel-pacakge and so on. 
       End product package of this tea beverage can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box etc.

The general equipments are showing in the below table:

No.NameTechnical parameters
1 Hot Water Section 
1.1Plate heat exchangerSUS 316L, steam heating directly, with endurance (max) temperature 160 0C and endurance (max) pressure 1mpa, heating-up 40ºC once, heating exchanging area 18 m2
 Temperature control systemUK Spirax sarco steam pressure reduce valve, adjustable valve, steam trap valve, with one set of temperature sensor, temperature meter and equipped with stainless stell electric control cabinet
1.2Hot water tankSUS316 insullation tank, conical shape at top fitted with off-center vertical agitator, double mixing blades, sight glass, ,temperature sensor PT 100 and digital thermometer meter, electrode type low/high level meter and CIP spray ball
1.3Flowmeter25~78000LPH
1.4Hot water pumpHygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m
1.5Electro type low/high levelmeterSUS316L, high/ middle/ low connecting rod floating ball level, fitted on hot water tank
1.6Temperature sensorPT100
PT100
 Pneumatic butterfly valveSUS316, double welding
 Pneumatic two position three way valveSUS316
2 Extraction section 
2.1Extraction tankShelf with kneader, perforated plate, electrode type high/low level meter, temperature sensor PT 100 and digital thermometer meter, CIP spray ball and water return pump, Siemens PLC cotrolling touch
2.2Extracted tea filter tankUpper 1.5mm upper filter, 150mesh lower filter, electromagnetic valve, Pneumatic two position three way valve, CIP spraying ball
2.3Screw conveyorL=8m, CIP spraying ball
2.4Extraction platformStainless stell platform, with staircase and railing
2.5Centrifugal pumpHygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m
2.6Double barrel type filterSUS316, 80 /120 mesh, with pressure meter and drain valve
2.7Plate-type coolerThree sections 90ºC-55ºC-15ºC, the area of each section:  pure water section 12 m2, tower water section 16 m2, ice water section 14 m2
3 Tea Extract Clarification Section 
3.1Tea-extract  tankSUS316L, use PU as insullation, vertical type, fitted with twin-blade mixer, electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter, sampling valve, CIP spray ball and CIP return pump motor
3.2Centrifugal pumpHygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m
3.3Double barrel type filterSUS316, 180/180 mesh, with pressure meter and drain valve
3.4Centrifugal separatorFitted with flow meter, fully automatic controlled, automatic deslagging, the diameter of the turntable is 470mm
3.5Tea-extract storange tankDouble layer, SUS316L, with conical shape at top/bottom fitted with  twin-blade mixer, electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter and sight glass
4 Sugar Dissolving Section 
4.1Sugar dissolving tankSUS316, singal layer, sanitary design supported by a stainless frame and supported, fitted with paddle type high speed mixer 1450rpm at the bottom, electrode-type high/low level meter, digital temperature meter, CIP spray ball and CIP return pump motor, sight glass and sampling valve
4.2Centrifugal pumpHygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m
4.3Double barrel type filterSUS316, 180/180 mesh, with pressure meter and drain valve
4.4Plate-type coolerSUS316, sugar solution from 75 0C to 37 0C, tower water for cooling, and the exchanging area is 25 m2
4.5Sugar solution storage tankSingal layer, SUS316L, fitted with electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter, sight glass, CIP spray ball and CIP return pump motor
4.6Centrifugal pumpHygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m
4.10Platform for sugar dissolvingSUS304, size: 4500*1000*1500mm, thickness 3mm, load-bearing 500kg/m2
5  Blending Section 
5.1Blending tankSingal layer, SUS316L, off-center vertical agitator, twin blade mixer,CIP spray ball and CIP return pump motor, sight glass and sampling valve
5.2Centrifugal pumpHygienic type centrifugal hot water pumps, SUS 316L, power 5.5 KW, lift 36m
5.3Double barrel type filterSUS316, 5μm, with pressure meter and drain valve
5.8Blending platformSUS304, the thickness of the diamond plate is 3mm, 7000*1000*4000mm, load bearing 200kg/m2
6  Product Sterilization Section 
6.1UHT sterilizerFive sections, 140ºC for sterilization, temperature endurance (max) 165 0C and maximum pressure endurance is 16 bars. Sterilization temperatures are determined according to characteristic of product to be heated which can be set accordingly to the process requirement through PLC setting. 36ºC(inlet)→75ºC→135~140ºC(sterilization for 20s)→88ºC (filling). Fitted with 500L stainless steel SUS 316L product receiving tank, hot water supplying system, PID temperature control system, automatic steam control equipment, centrifugal hot water pump and motor, 20 seconds holding tube stainless steel SUS 316L and cooling section for product return, CIP system (except the boiler and the pipeline)
6.6Tea-extract  tankSUS316L, with conical shape at top/bottom, fitted with 1HP twin-blade mixer, electrode-type high/low level meter, temperature sensor PT 100 and digital thermometer meter, sampling valve, CIP spray ball and CIP return pump motor
7 Automatic Cleaning-in-Place (C.I.P) section
7.1Hot water tankSUS304, temperature sensor, digital thermometer,electrode-type high/low level control, CIP spray ball 
7.2Alkali tankSUS304, temperature sensor, digital thermometer,electrode-type high/low level control, CIP spray ball 
7.3Acid tankSUS316, temperature sensor, digital thermometer,electrode-type high/low level control, CIP spray ball 
7.4Plate-type exchangerPID temperature control system

 




Candy Chen
Mobile: +008617721003464

Prod Model: CCJL003
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Raw Material: Black Tea or Green Tea Leaves
Capacity: 200L-20, 000L/H
Control: Fully Automatic or Manual
Processing Material: Natural Ingredients
Process: Thermal Processing
Composition: Processing Line
Owned by Junyu Industrial Group, Shanghai Jouyu Industrial Co., Ltd., a high-tech company specialized in many fields, such as food and beverage machinery, stainless steel products, hardware and electric equipment, electric elements, wires and cables, hotel facilities, general merchandise, textile products, packing materials and electrical cabinets and related parts.

With the operation concept of "Professionalism, Sincerity and Trustworthiness", our company has been devoted to providing world-class products and service. Through years of development, we have constantly enhanced our expertise and innovation, sparing no efforts to provide sincere and excellent service, all of which have helped us gain the markets in Europe, the Middle East and Southeast Asia. We have won a high reputation among clients.

To become a "reliable brand supplier" is the objective of our enterprise, and this is also what we always keep in mind to motivate ourselves. Serving as the agent for many world-renowned brands of top quality, we always expect to provide you, at the very moment, with the most all-around solution on site and perfect products and service as well.

Enterprise Objective:

Product supplier with professionalism, sincerity and excellence

Reliable brand supplier for customers

Operation Concept: Professionalism, Sincerity and Trustworthiness

Service Mission: The best products, perfect service and reasonable price

Centering on all the customers' needs and aiming at improving productivity and quality, we should try to provide clients with the most possibly all-round solution on site through constant introduction of advanced technology.

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