Shanghai Jimei Food Machinery Co., Ltd. >> Tea Beverage Production Line

Tea Beverage Production Line

Tea Beverage Production Line
Supplier: Shanghai Jimei Food Machinery Co., Ltd.
Price: US $ 10000-500000/Piece
Min Order: 1/Piece
Quantity::
Trade Terms: FOB,CFR,CIF
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Product Specifications

Prod Model: 1000L/H-10000L/H
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Mid East,Eastern Asia,Western Europe
Capacity: 1000L/H-10000L/H
Composition: CIP Cleaning Machine
Process: Thermal Processing
Processing Material: Natural Ingredients

Product Description

Specifications
Tea beverage line:
1. Turnkey project
2. Semi-automatic or fully automatic
3. Customized design
4. Automatic CIP
Description of tea beverage line
This tea beverage production line produce several types of tea beverage, i. E. Black tea, green tea, Herbal tea and so on.
This tea beverage production line raw milk can be tea leaves or tea powder or tea concentrate, sugar, stabilizer and flavors etc. The procedure method can be blending-UHT sterilizer-homogenizer-hot filling- cooling tunnel- pacakge and so on.

The complete line includes: Water treatment system, beverage pretreatment system; Blow molding system; Filling system; Downstream packaging system: Labeling machine, packing machine, palletizing system, etc.

RXG series hot filling machine is the standard 3-in-1 monoblock. But to the special production condition, another sanitizer rinsing could be added, that is 4-in-1 monoblock. The system has fully considered the beverage's characteristics( such as the frothing of the tea drink and mixed juice) and the technical requirement of the hot filling.

Technical features:

Full filling is to avoid the bottle from sinking after the bottle cooling off, and to decrease the dissolved oxygen to the utmost extent.

Reasonable structured storage hopper and material supply system keep the material in the constant flow speed, constant pressure and without frothing. Usually high position tank is adopted.
        Equipment list for 6T/H tea beverage processing line
Flow No. Name Size Technicals
A Hot water unit    
A-1 Hot water tank V=6000L SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator
A-2 Hot water pump Q=10T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, water cool type doube seals; Inner Shell Bright-Polished
A-3 Plate heater Q=10T/H The supporter and frame is made of SUS304 stainless steel,PHE is SUS304, one heat section, hasp type seal rubber mat,heated by steam, pressure withstand 8kg
A-4 Steam regulation and temperature control system   UK spirax sarco pressure reduction valve,steam regulating valve,trap,Germany temperature sensor, pneumatic two position and three way valve, temperature auto-control system
A-5 Hot water recycle temperature control system   GEAwater regulating valve,GEA pneumatic butterfly valve,Schneider or DELIXI electric components, temperature control meter
B Tea leaves extracting unit    
B-1 Extracting tank V=1500L SUS304 stainless steel material, PU insulation, central standing type agitator, sealed manhole, high and low level sensor, temperature sensor, residue and liquid discharge from bottom, ellipse cover head,cone bottom >45 degree, residue discharge outlet with pneumatic switch.
B-2 Centrifugal pump Q=10T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-3 Screw conveyer for extracted tea residue Q=1T/H Infinitive speed, 5 meters as one set
B-4 Vibration round sieve Q=10T/H SUS304, with 100mesh filter net, round sieve, and 200L temperary tank
B-5 Centrifugal pump Q=10T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-6 Plate cooler Q=10T/H  Plate SUS304, two exchange sections, hasp type seal rubber cushion, heat exchange area is 14+10m2
C Tea liquid filter unit    
C-1 Tea liquid storage tank V=3000L SUS304 stainless steel, pu insulated, with agitator 960rpm at side, sealed manhole, CIP spraying ball, cone cover, adjustable legs, breath valve, sample valve, anti-vortex plate, digital show thermometer, high/low level transmitter
C-2 Centrifugal pump Q=5T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-3 Disc type centrifuge Q=5T/H  
C-4 Tea liquid storage tank V=3000L SUS304 stainless steel, pu insulated, with agitator 960rpm at side, sealed manhole, CIP spraying ball, cone cover, adjustable legs, breath valve, sample valve, anti-vortex plate, digital show thermometer, high/low level transmitter
C-5 Centrifugal pump Q=10T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
D Syrup prepare unit    
D-1 High speed mixer V=1500L SUS304,heat insulation, high speed mixer at bottom of tank, PU insulated, digital show thermometer, anti-vortex plate, adjustable legs, high/low level transmitter
D-2 Centrifugal pump Q=5T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
D-3 Duplex filter Q=5T/H SUS304,100M
D-4 Round disc type diatomite filter Q=5T/H Filtration pressure is 0.6Mpa, include diatomite pre-painting tank, full-auto control
D-5 Plate cooler Q=5T/H Plate SUS304, two exchange sections, hasp type seal rubber cushion, heat exchange area is 7+5m2
E Blending system    
E-1 Blending tank V=6000L SUS304 stainless steel,single layer,top off- center votical agitator 36rpm,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet, glass tube level indicator
E-2 Centrifugal pump Q=5T/H SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
E-3 Precision filter Q=5T/H SUS304,1U
F Homogenizer and sterilization and filling unit    
F-1 Tubular sterilizer Q=6T/H Hot filling, full-auto control, tubular 120°C,15s
F-2 Filling unit Q=6T/H  
F-3 Turning over sterilizer   SUS304 stainless steel,polyformaldehyde plastic, conveyer chain made of SUS304 stainless, total length 12m,1.1kw frequency controled motor
F-4 Spray cooling tunnel   Main frame is SUS304, food grade chain, geared motor, speed adjustable, high pressure water pump, diamension L*W=14500*2250,include control box, water pipes etc.
F-5 Afterward package   Include drier,labler,label shrinking,coding,package
G CIP system    
( G-1 ~ 6 ) Full auto-CIP system 4×1000L SUS304 stainless steel, full-auto control,single cleaning way,Germany temperature control system, USA concentrated acid/alcali adding system,100L×2 SUS316l tanks for concentrated acid/alcali
G-R CIP return pump Q=20T/H SUS304 stainless steel,pump lift 24M,suck head 4m, Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
H Stainless steel operation plateform    
H-1 Operation platform for material feeding   SUS304, 1.5Χ1.5Χ1.2
H-1 Operation platform for prepare unit   SUS304, 6Χ1Χ1.8
I Installation   Include stainless steel and carbon steel pipes and fittings etc

Jimei company was established in 1989, and for years we have been focusing on the improvement in machinery theory and performance in the food machinery industry. We have passed ISO9001, National GMP Technology Standard Evaluation, inspections by National Pharmaceutical Equipment Inspection Center, and all products are designed and manufactured strictly according to standards such as ISO, SMS, IDF, DIN, QB/T2003, 2004, 3A as well as our internal standards.

We are a company integrating scientific research, manufacturing and service, and have the best manufacturing facilities and production process, professional staffs, imported facilities of concentration distill series, automatic CIP series, PLC control etc. Now we have been a market leader in the Chinese food machinery industry. The company keeps in mind the tenet of "serving users" and focus on research and development of new technologies. It has comprehensive development capacity and sound quality assurance system, and has made R&D achievement and obtained invention patents. Our machinery are widely sold in China, and exported through our sister compang in group (Shanghai Runrong International Trade Co., Ltd)to Asia, Europe, America, Africa, over 50 countries, and gained favorable feedback from users. Major projects include milk preliminary handling, UHT pipe, plate bacteria killing machines, bacteria-free liquid soft packing machine, gable-top paper box filling machine, that combine to form diary production line, beverage production line, biological engineering production line. We have provided products to the following famous companies: Taizinai, Wahaha, Sanlu, Bright, Danone, Mengliu, Coca Cola, PepsiCola, Yingxiong etc.

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