Rubber Processing Machinery

Purpose:
Waste tire recycling system is used to shred waste tire into rubber powder.

Process Flow:
Waste tire--Ring cutter --Strips cutter--Rim cutter --Crushing machine--Finished products

Processing Method:
Physic mechanical crushing method at normal temperature of waste tire, no chemical raw material is required, no waste gas, waste water and soot are discharged, and the cooling water of the equipment is reused, no emission, equipment noise is within the range specified by the country(GB20055-2006), fineness of rubber powder produced by it is adjustable(10 to 30 meshes). The process is as follows: Breaking down, crushing, filtering, magnetic separating, grinding and then be finished.

Ring cutter:

Usage:
1. It will cut the whole tire into sidewall of tire and inner circle.
2. Easy to operate and safety.

Productivity 30 Piece/h
Power 3KW
Adapt tire 650--1200mm
Dimensions 1600*900*1500(mm)

Structural principle:
1. The device consists of frame, motor, reducer, transmission, supporting frames, knife, tools and other components.
2. Knife is made from alloy and hard waer-resisting.
3. Motor and reducer connected by coupling, compact structure, simple operation, easy maintenance.

Function:
1. It will separate the sidewall from the top of tire's connection, so that tire sidewall and the top are completely separated.

Strips cutter:

Usage
1. It can cut all kind of tires, rubber sheets into strips.

Productivity 20 Piece/h
Power 4KW
Adapt tire 650--1200mm
Dimensions 1400*800*1550(mm)

Structural principle
1. This equipment mainly consists of two blades, motor and reducer, frame and transmission mechanism etc.
2. Knife with special materials, hard wear-resisting, can relapse grinding use.
3. This equipment shear force, low energy consumption, uses a low speed, easy operation, safety.

Function
1. It will cut sidewall into wide of strips is 3-5 cm, and tire circle reserved.

Rim cutter:

Usage:
1. It will cut the 3-5cm strips into 3.5cm tire block.

Productivity 1000KG/h
Power 7.5KW
Dimensions 1100*900*1150(mm)

Structural principle
1. The device consists of frame, motor, transmission mechanism, balance equipment, two move knives and a fixed knife, and the compression gear etc.
2. Knife is made from alloy, hard wear resistant, can be used after repeatedly grinding.
3. Uniform speed of the device, shear force, low energy consumption, easy operation and safety.

Steel wire separator

Usage:
1. It will separate the steel and rubber from tire circle mouth parts.

Productivity 60 PCS/h
Power 11KW
Dimensions 1500*900*1300(mm)

Structural principle
1. The device consists of frame, motor, reducer, transmission mechanism, communication and regulation of body roll and so on.
2. Ditch is made of alloy, roll, hard wear resistant, can be used repeatedly surfacing repair.
3. This equipment has simple structure, high efficiency, low energy consumption, strong practical, easy operation, and safety.

Tire shredder

Usage:
1. It will cut 3.5cm block into 10-30 mesh size rubber powder.

Structural principle:
1. The equipment consists of one base, frame, front and rear roller, transmission gear, reducer, motor, adjusting devices, safety switches and electrical control components.
2. The rollers adopt alloy cold hard cast iron (rollers implement national standard by HG/T 3108-1998) surface hardness wear and long life, can be repeatedly repair.
3. The device has low noise, high efficiency, low energy consumption, simple operation, without any environmental pollution.

The whole line has the following features:
1. Iron/steel removing ratio>99.5%, fiber removing ratio>98%
2. Compact structure ensures running safety, easy maintenance;
3. Low energy consumption;
4. Adopt semi-automatic control system for whole line, reduce labor cost;
5. No sewage and waste gas discharge, environment protection.