Applicability of Washing, Filling and Capping (Three-in One) Unit:
RCGF Series Washing-Filling-Capping (Three-in-One) Unit made by our company is a new product which is researched and developed on the base of importing ,assimilating and absorbing the advanced technology of the same kind of domestic and foreign products, combining several-year-production experience of the company. The unit collects washing, filling and capping together. It is driven by a transmission motor.
Advantages:
1. high automation level,
2.compact structure,
3.beautiful appearance,
4.convenient and simple operation,
5.safe and reliable and adjustable continuous production capacity and others.
It is an ideal no-gas liquid filling production equipment in the country. It is mainly suitable for filling and capping of round or square polyester bottles. According to the demands of different specifications of users, it is only changed a little in design to meet the user's demands.
Main Parameters:
Capacity Scale of Bottle: 350-1500ml;
Diameter Scale of Bottle: ¢50mm--¢105mm;
Height Scale of Bottle: 150mm-320mm;
Diameter scale of Bottle Mouth: ¢20mm--¢30mm
Drink Kind: Juice, Tea; Mineral Water, Pure Water, and other no-gas liquid
1.Production Capacity & Head Quantity:
Production Capacity: 12000~14000bottles/h;
Washing Head Quantity: 40;
Filling Valve Quantity: 40;
Capping Head Quantity: 15
Filling Condition:
Filling Temperature: ≤87ºC or Normal temperature;
Filling Type: Constant Pressure Filling;
Main Size:
Central Diameter of Filling Valve: ¢720mm;
Central Diameter of Capping Machine:¢240mm;
Central Diameter of Washing Machine:¢720mm
Outside Size & Weight of Main Machine
Whole Length: 5000mm;
Whole Width: 2800mm;
Whole Height: 2400mm;
Net Weight: 7500kg
Structural Characteristics:
(I)Main Machine Type:
1.Entering and Exit Bottle Type: Straight line, that is bottle entering on the left side of the chain, bottle exit on the right side of the chain.
2.Rotational Direction of Each Machine: Clockwise;
3.Washing, Filling Pipeline: Liquid Supplying in the lower
(II) Structural Design: The sanitary demands is thought completely in the unit.
1.The filling cylinder, filling valve and all of parts which touch the materials are all made of micro-carbon stainless steel. It has good corrosion-proof characteristics and it is easily washed.
2.The work table is covered with stainless steel and strictly sealed to protect the driving device in the ground frame. It is helpful for washing table and keep clean.
(III) Filling Quality: High-speed, high-quality filling valve ensure good filling quality.
1.Filling Valve used in RCGF Type Washing, Filling, Capping (Three-in-One) Unit has high filling efficiency. Its registered filling speed is 125ml/s, no filling loss, no leak in exhausting pipe.
2.The liquid level in bottle controls correctly. Its height error is different with the bottle neck diameter. Normally, it does not surpass ±5mm.
3.Filling action is correct.
(IV) Capping Quality:
Capping adopts magnetic constant moment to screw cap. The screwing cap moment is adjustable steplessly to reduce cap damaging and the seal is tightly.
(V) Operation is reliable. It adopts PLC programmable control and it has high automation level.
1.It adopts frequency controller to govern steplessly. The speed adjustment is very convenient.
2.It has safe and reliable auto filling system. No-Bottle no-opening valve safe device makes filled liquid no lose.
3.The liquid level of the floating ball is installed to control correctly the liquid height in the filling cylinder to make the filling valve work steadily.
4.It has auto-stop protection while bottle is blocked and start wheel displaces. Once a bottle is dropped and the driving wheel is blocked to make the star wheel displaces, the machine will auto stops at once to avoid the machine damaging.
(VI) The run is steady:
The design of the bottle chain and material ensure steady supplement of bottles. The start wheel and bottle guide plate are made of stainless steel and engineering plastic product to ensure bottle steady moving at high speed.
(VII) The adjustment is convenient.
1.Washing Machine: Turn the airway and hang-wheel nut with hand to adjust need height of bottle
2.Filling Machine: Adjust nut with tool to adjust need height
3.Capping Machine: Insert the stop-rotation plate into V-Shaped Channel outside the nut, inch the motor to lift or fall.
Configurations for Important Parts:
S/N | PARTS | BRANDS |
| 1 | Transducer | Mitsubishi |
| 2 | Main electric appliances | Siemens (China) company |
| 3 | PLC | Mitsubishi |
| 4 | Contactor | Siemens (China) company |
| 5 | Sensor | Korean AUTONICS |
| 6 | Approaching switch | Korean AUTONICS |
| 7 | Fiber switch | Korean AUTONICS |
| 8 | Pneumatic component | AIRTAC in Taiwan |
| 9 | Touch Screen | Xinjie in Taiwan |
| 10 | Decelerating machine | TianYu in Hangzhou |
| 11 | Main Motor | Liduo in Suzhou |
Main Technical Specifications:
Model | RCGF16-12-6 | RCGF18-18-6 | RCGF32-32-12 | RCGF32-32-12 | RCGF40-40-15 |
| Washing Heads | 16 | 18 | 24 | 32 | 40 |
| Filling Heads | 12 | 18 | 24 | 32 | 40 |
| Capping Heads | 6 | 6 | 8 | 12 | 15 |
| Production capacity(bottle/hour) (500ml) | 4000-5000 | 4000-6000 | 6000-8000 | 10000-12500 | 16000-20000 |
| Suitable bottle height (mm) | H=150-320
φ=50-100
(330~1500ml) | H=150-320
φ=50-100
(330~1500ml) | H=150-320
φ=50-100
(330~1500ml) | H=150-320
φ=50-100
(330~1500ml) | H=150-320
φ=50-100
(330~1500ml) |
| Spraying pressure (MPa) | 0.25-0.3 | 0.25-0.3 | 0.25-0.3 | 0.25-0.3 | 0.25-0.3 |
| Total Power (kw) | 3.13 | 3.84 | 4.1 | 5.6 | 7.5 |
| Overall dimension(L*W*H) (mm) | 2100*1650*2300 | 2400*1900*2300 | 2800*2100*2300 | 4200*2300*2300 | 5000*2800*2400 |
| Weight (kg) | 2500 | 3000 | 4000 | 5000 | 7500 |
Zhangjiagang Fengcheng Machinery Manufacturing Co., Ltd. Deals in importing and exporting Machinery. Our company is located in the famous economy booming, culture rich and cleanest city - Zhangjiagang, eastern littoral of China, which links to Shanghai in the east, Suzhou, Wuxi and Changzhou in the west and south. It is convenient in water and road transportation.
We have the first class developing and design system and richly experienced technicians. We mainly manufacture Single/Double plastic extruders, the whole production lines for HDPE silicon core pipes, PPR pipes, lacunars pipes and multiunit tubes, Double plastic extrusion pipes, tubes production lines, prilling production lines, thermostat cooling and dry lines, loading materials machines, grinder and breakers lines, compounding mixing lines, water temperature controlling systems for forming plants, dehumidifying and dry lines and other auxiliary devices. We also domestic and overseas the turnkey projects for various plastic machines.
We are sincerely providing customers automatic washing, filling and sealing assembly production lines for purified water, spring water, fruit juice drink, lactic acid drink, gas containing drink, wine, flavoring and strong tea drink. We also provide the while set water treatment production lines for automatic washing, filling, and sealing for barrel drinking water. We can meet customers' special needs to make beverage machinery within their different production conditions and capability. With excellent performance, good service and advanced technology of the world, our products are delivered to every part at home and abroad. They are fully trusted by customers.
The main objective of our company is to supply first class quality goods. We will apply ourselves to produce suitable machine matched with different requirements for customers, with our rich technology and advanced processing techniques.
During development, our company insists on the management principle of people oriented, market competition is people competition and focusing on training employees' skill and strengthening their principle of service. We are adhering to the tenet of setting up a good working condition for employees who can develop our company.
We seriously promise to provide high quality goods, professional service and advanced technology to all of our customers. Our company would like to establish windowing cooperative relationship and get bright future with worldwide friends on the basis of mutual benefits.
As we have different series machines, we export all machines under Zhangjiagang Kezehng Trading Co., Ltd company ahead. We are the same company, please kindly note.
