100000cbm AAC Blocks Manufacturing Plant/AAC Production Line

Product Specifications

Prod Model:	AAC
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Condition:	Brand New
Processing:	Brick Molding Machine
Place Of Origin:	Shandong, China
Voltage:	380V, a Per Local Request
After-Sales Service:	Engineers Available to Service
Other Material:	Cement/Lime/Gypsum/Aluminum
Brick Raw Material:	Concrete, Sand/Fly Ash
Automatic:	Automatic
Warranty:	1year
Dimension(L*W*H):	Block Sizes Is Customized
Type:	AAC Brick Making Machine

Product Description

100000cbm AAC Blocks Manufacturing Plant/AAC Production Line 


  AAC blocks are made of fly ash,lime,cement,gypsum and aluminium powder,and with the procedures of crush-ing,measuring,mixing,pouring,autoclaving and cutting. AAC block has advantages of extremely light weight,excellent thermal insulation,heat insulation,energy conservation,waste recycling,convenience.As a new building material,AAC is emphatically promoted by the word.
 
AAC block plant preparation work
 
1.  Land of  4 Acres is Required  
 
2.  Workshop area -approximately 30000 Sq Mt or 30000 sft  
 
3.  Total Plant area( construction area ) = 4500 Sq Mt or 45000 sft  
 
4.  Power connection  needed - 500 KVA  
 
5.  Ideal manpower requirement is 40 nos. (Skilled - 10, semi skilled-10 and unskilled 20)  
 
6.  Skill division 40 workers = Main plant 2 nos of 10 hour shifts 15 people each + Boiler & Autoclave section 3 people in 3 shifts of 8 hours  
 
7.  Water requirement approximately 225 Tons per Day.
  
8.  Fly Ash requirement approximately 225 Tons per day 
 
 9.  The above power and plant calculations are based on Fly ash based AAC without Lime Crushing Unit and Ball mill for sand. If the process so require, we may add them at a later stage. But surely we give provisions for them at site right from installation stage  
 
 10.  300 working days is considered in a year through 333 days a year is possible.
  
 11  Fly to be provided free of cost by power plants. Only transportation to be arraigned by Project. Average distance of 250 KM  
 
12.  Carbon Credit is estimates are for reference purpose. The Project owner must handle his part of CDM project to get Carbon credits, through independent consultants. Please check the form of CDM after 2012  
 
 13.  AAC Blocks of all sizes will be manufactured according to the market requirement, though mainly stipulated sizes as per the BIS standards.
 
AAC Block plant working process
The Process of manufacture is simple t follow, and complex to implement.  
 
First, the Fly Ash is mixed with water, and made Slurry in a slurry mixture. If Sand is used as a base material, we need a ball mill to grind the sand to fine power. The slurry making process is same sand.   
 
After Slurry is made, the slurry is stored in slurry storage tank, where the slurry is constantly agitated. Care is taken to run the slurry storage tank all the time, so that is never settles down the particles.  
 
Then a weigh batcher weighs the Slurry, lime, OPC, Gypsum and aluminum power in preset quantities, and mixes thoroughly. The mixture also pours the mix into the Mould carried n the mould cart. The full pouring of the mixture is just enough to fill around 50% of the mould.    
 
Then the mould is kept in a warm chamber for 2 hours, so that the aeration and the light initial setting takes place.    Next process is de-molding process of the big block, in which a sophisticated overhead hoist takes the mould, demoulds the block.    
 
Next process is the level wire cutting of the Block, while the block passes on the cutting trolley through the series of wires. This process follows a vertical wire cutting where as the block remains stationary, and the cutter cuts the block vertically.    
The final cut blocks are Steam cured in autoclaves for 8 hours at 12 KG/Sq cm pressure, and 200D C
 
 
AAC block advantages

 

Environmental friendly	needs no burning/backing
Strength	Higher Strength Bricks
Uniform Shape	Easier and faster Brick working
Uniform Shape	Less Mortar in Brick work
Uniform Shape	Less Mortar in Plaste
Natural Concrete	Gains strength over time
heat & sound insulation	better than red brick
brakeage	great
Vibration resistance	great
weight	Light weight  saves structural concrete by 35%

 


Attentions:
 
If you are interested in our products, please do not hesitate to contact us on Trademessenger client. Or, you can write message to send us an inquiry.
 Your inquiry will be given prompt attentions and reply within 8 hours

Contact  us:

Jeanne
Sales Manager,Export Department
Tel: +86 18280428520

Shandong Lingtong Heavy Machinery Co., LTD.
Add:No.88 Economic Development Zone,Gaotang District Liaocheng City,Shangdong Province,China.
Website: en.sdlingtong.com