SINOMAC glass autoclave is widely used in the fields of Architecture, Automotive and Solar.
Technical Features
1. General features
The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments are monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC (Thermal Processing Control) software which is based on PLC control system to ensure the full automation operation.
2. Quick Opening Door
The door opening and locking system of SINOMAC autoclave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.
3. Heating Insulation System
Insulation: inner insulation
Insulation material: ceramic fiber
Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
Insulation thickness: 80mm
4. Heating System
The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters inside.
5. Pressure Components
·Inlet and exhaust valve,3-piece ball valve.
·Manual exhaust valve,3-piece ball valve.
·Pressure transducer: 1
6. Cooling System and Process
·The main heating exchanger is made of Aluminum finned tube.
·The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance
7. Strong Convection System of Hot Air
·Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
·Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.
8. Vacuum System
During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.
9. Control System
Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control )software.
10. Safety Systems
Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.
11.Application Advantages
11.1 Human cost
The whole making process is highly automatic; operation is very easy
11.2 Power consumption
Electrothermal conversion rate of our nicochrome fin heating tube is more than
95% and the working life can reach 15,000 hours
11.3 Stable performance
High-quality shaft seal can make sure stable performance and long working
hours.
11.4 High product rate
Special designed heating tubes and forced air circulation can guarantee stable
and uniform temperature and pressure
11.5 Repair and maintenance
Hydraulic cylinder drive door is automatic and perform-stable.
From the SINOMAC Team, with 15 years of experience on manufacturing and exporting.
| MODEL# SN-BGF2045 GLASS AUTOCLAVE_TECHNICAL PARAMETER |
| No. | Description | Unit | Specifications and Parameters |
| 1 | Inner Diameter | mm | 2000 |
| 2 | Working Length | mm | 4500 |
| 3 | Max. Glass Size | mm | 1700X4500 |
| 4 | Autoclave Track Distance | mm | 800 |
| 5 | Track Height | mm | 430 |
| 6 | Design Pressure | Mpa | 1.5 |
| 7 | Design Temperature | C | 160 |
| 8 | Working Pressure | Mpa | 1.3 |
| 9 | Working Temperature | C | 150 |
| 10 | Safety Valve Exhaust | Mpa | 1.4 |
| 11 | Working Medium | ---- | Compressed Air |
| 12 | Heating Mode | ---- | Electric (Convection+Radiation ) |
| 13 | Heater | ---- | inconel tubular heaters |
| 14 | Heating Power | KW | 72 |
| 15 | Circulating Fan Motor Power | KW | 11 |
| 16 | Thermocouple Type | --- | K or PT100 |
| 17 | Air Temperature Thermocouples | Piece | 3 |
| 18 | Pressure Transducer | Piece | 1 |
| 19 | Vaccum Lines | Piece | 4 |
| 20 | Control Mode | --- | PLC+PC |
| 21 | Control Software | --- | Thermal Procession Control (TPC) |
| 22 | Insulation | --- | Internal |
| 23 | Supporting Air Tank | M³ | 2 |
| 24 | Working Environment Temperature | C | Min. -20C, max. +45C |
| 25 | Working Environment Humidity | --- | < 60% |
| 26 | Power Supply | --- | 220/380VAC, 3P+N+PE, 50/60Hz |
| 27 | Weight | KG | 8230 |
Changzhou Sinomac Machinery Technology Co. Ltd. Is located in the hometown of autoclave, Changzhou, Jiangsu Province. It is specialized in providing energy efficient autoclave, corollary equipments for production line, and projects of intelligent production. The autoclave developed and produced by our company is in a leading role in domestic market, and it is widely used in many different areas, such as composites curing, safety glass laminating, photovoltaic module encapsulation, wood carbonization, rubber vulcanization, industry chemicals synthetisis, and so on.
We focus on satisfying different needs from global customers. All the products can be produced according to ASME, PED, AD-2000 standards, and we will also provide relevant certificate and code to make sure its quality and safety. At present, our autoclave has been sent to America, Canada, Russia, Australia, New Zealand, France, Brazil, Venezuela, Saudi Arabia, and Tunis.
We are concerned of the added value of customer's future use, manufacturing human and intelligent equipment, and we always try our best to meet customer's demands, and provide best service on the basis of customer's investment maximization. At the same time, we also focusing on the stability, efficiency, and energy-saving of products to make sure customer can get a stable, sustainable, and profitable business growth from the investment in our equipment.
