Banbury Machinery for Rubber Kneader/ Rubber Mixer/ Internal Mixer
Product Specifications
Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
Type: |
General Rubber Machinery |
Type Of General Rubber Machinery: |
Material Processing Machine |
Type Of Tire Machinery: |
Tire Building Machine |
Coule: |
Blue |
Product Description
Banbury Rubber Mixer Rubber Machine
The machine is an internal mixer with elliptical tangential rotors. The wings and the working surfaces of the rolls are put on with wearable hard alloy by built-up welding method. The internal surfaces of the mixing chamber and the working surfaces of the pressing ram device are all treated?with hard chrome plating, which is durable and corrosion proof and has?a longer life of service.
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The cooling of the rotors, the mixing chamber and the pressing ram device adopts a circulated-channel structure to realize the circulation of the heat transmission medium. According to processing requirements, the mixing materials may be heated with hot steam or cooled with cold water.
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The rotors are supported by rolling bearings, so the maintenance work is convenient and the service life is long.
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The transmission system adopts hardened-gear?speed reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life.
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The pressing ram device may press onto the materials through air cylinder or oil cylinder to force the materials mixed evenly to increase productive efficiency.
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The client may choose according to the processing requirement a conventional electric apparatus or a PLC programming controller as its electric controlling system.
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Charging is performed at the back, while discharging is done by tilting the mixing chamber with hydraulic drive. The movement is steady and reliable. It is easy to clean up the stock and convenient to change colors.
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Model & Spec. |
X (S) N-35/30 |
X (S) N-55/30 |
X (S) N-75/30A |
X (S) N-75/30B |
X(S)N-110/30 |
X(S)N-150/30 |
Net Chamber Volume |
100 L |
125 L |
180 L |
200 L |
250 L |
325 L |
Wording Volume |
35 L |
55 L |
75 L |
75 L |
110 L |
150 L |
Rotating Speed of Drive Rotor |
30 ( r/min) |
30 ( r/min) |
30 ( r/min) |
30 ( r/min) |
30 ( r/min) |
30 ( r/min) |
Rotating Speed Ratio of Rotors |
1:1.2 |
1:1.2 |
1:1.2 |
1:1.2 |
1:1.2 |
1:1.2 |
Diameter of Air Cylinder for Ram |
Φ250 (mm) |
Φ300 (mm) |
Φ340 (mm) |
Φ340 (mm) |
Φ400 (mm) |
|
Ram Pressure on Stocks |
0.14~0.19 ( M Pa) |
0.15~0.21 ( M Pa) |
0.15~0.2 ( M Pa) |
0.15~0.2 ( M Pa) |
0.18~0.23 ( M Pa) |
|
Compressed Air Pressure |
0.6~0.8 ( M Pa) |
0.6~0.8 ( M Pa) |
0.6~0.8 ( M Pa) |
0.6~0.8 ( M Pa) |
0.6~0.8 ( M Pa) |
|
Air Consumption |
20 ( m 3 /h ) |
30 ( m 3 /h ) |
40 ( m 3 /h ) |
40 ( m 3 /h ) |
60 ( m 3 /h ) |
|
Max. Steam Pressure |
0.7 ( M Pa) |
0.7 ( M Pa) |
.0.7 ( M Pa) |
0.7 ( M Pa) |
0.7 ( M Pa) |
0.7 ( M Pa) |
Cooling Water Pressure |
0.3~0.4 ( M Pa) |
0.3~0.4 ( M Pa) |
0.3~0.4 ( M Pa) |
0.3~0.4 ( M Pa) |
0.3~0.4 ( M Pa) |
0.3~0.4 ( M Pa) |
Water Consumption |
8 ( m 3 /h ) |
10 ( m 3 /h ) |
10 ( m 3 /h ) |
12 ( m 3 /h ) |
15 ( m 3 /h ) |
20 ( m 3 /h ) |
Charging Mode |
Back Charging |
Discharging Mode |
Hydraulic Tilting |
Main Motor Model |
Y280M-6 |
Y315S-6 |
Y315M-6 |
Y315L-6 |
Y355M-6 |
|
Main Motor Power |
55 (KW) |
75 (KW) |
90 (KW) |
110 (KW) |
185 (KW) |
220(KW) |
Rotating Speed of Main Motor |
980 (r/min) |
980 (r/min) |
980 (r/min) |
980 (r/min) |
991 (r/min) |
|
Speed Reducer |
NGW Planetary Hardened-gear Speed Reducer |
Reduction Gear Ratio |
36.65 |
31.5 |
31.5 |
31.5 |
31.76 |
|
Overall Dimensions ( mm ) |
4253×1835×3065 |
4750×1900×3250 |
4890×1870×3150 |
5100×1920×3450 |
5400×2100×3600 |
|
Weight (kg) |
7700 |
10000 |
9000 |
11000 |
14100 |
Qingdao Shenghualong Rubber Machinery Co., Ltd is located at Jiaonan city, qingdao, shandong province, China. With convenient traffic, it is 60 kilometers away from urban district of Qingdao, 40 kilometers to Rizhao and 10 kilometers far away to Dachang Exit of Tongsan Express Highway, adjacent to Taixue Road in the north as well as 204 National Highway in the south. As one of main manufacturers engaging on manufacturing rubber machinery in Qingdao Area, taking "Product quality first and client's credit standing uppermost" as corporate faith, the company strictly carries out inner management, wins markets depending on high-quality products and satisfies client's demands with lower price, excellent after-sale service and full varieties. Therefore, it has been appraised as "Qingdao Municipal Advanced Unit on Both Material & Spiritual Civilizations Constructing" for successive years and "Contract-stressing and Promise-keeping Unit" by Qingdao City for successive ten years.
The company, adopting advanced manufacturing technics and detection instruments, produces rubber refining machines involving XK-160, 230, 400, 450 and 560, refiners involving 400 and 480, rubber crusher involving 400, 450 and 560, tyre shaping and curing press from 42" to 65.5". Tyre vulcanizing machines with specifications from 30T to 300T 11, electro-dynamic inner tube vulcanizing machines involving 25T, 50T (1200 and 1250) and 100T (1430), plate vulcanizing machines from 25T, 50T, 100T, 160T, 200T, 315T, 500T to 2000T and rubber cutter, totally more than 60 varieties. In addition, the company can design and manufacture all kinds of special rubber machinery equipments according to clients' requirements.
Board chairman and general manager Mr. Liu Shunjun sincerely welcomes clients at home and abroad for investigations, guidance and business negotiations!
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