Product Specifications
Product Description
Bicomponent Fibre means two or more polymer that cannot be mixed together at fibre cross section. Mainly can be divided into Sheath/core, Split, Island in the sea, Trilobal and Mixture type, etc.
The Bicomponent Fibre plant takes two different Chips as raw material, with high pressure melt spinning process engineering and VFD controlled Spinning & Stretching process engineering to produce Bicomponent Staple Fibre. Single plant capacity is 10T. P. D. To 50T. P. D.
When designing Bicomponent Equipment, our Engineers had fully considered the differences like Inherent Viscosity, Melt Point, fluid characteristics between different polymers. Based on this, excellent Spinning System design come to come to fulfillment. From the Extruder, two piece melt flow delivered to every spinning position of spin beam is uniform, equal quantity, same speed.
A typical Bicomponent Fibre Equipment Process Flow as following:
Spinning Line
Hopper (component A, B) → Screw Extruder (component A, B) → Filter (component A, B) → Spin Beam (Meter Pump and its Driving System, Spin Pack, Spinneret) → Quenching Unit→ Inter floor Duct → Draw-off Wall → Capstan Roller → Sunflower Wheel Gearing unit → Fibre Can Traverse System
Draw Line
Can Creel → Inlet Thread Guide → Tow Guide Stand → Dipping Bath → 1st Draw Stand → Draw Bath → 2ND Draw Stand → Draw Steam Chest → 3rd Draw Stand → Tow Stacker → Crimper Steam Box → Crimper → Tow Conveyer→ Relaxer → Tow Tension Stand → Cutter → Chain Plate Conveyor → Baling Press
|
Titer Range |
dtex |
2.2-13.2 |
|
No. of Spinning Pos. |
nos. |
8, 12, 16, 20, 24 |
|
Spinning Pitch |
mm |
550, 600, 700, 750 |
|
Plant Capacity |
T. P. D. |
≤ 50 |
|
Spinneret dia. |
mm |
Φ 180, Φ 220, Φ 240, Φ 328 |
|
Spinning Mechanical Speed |
m/min |
1450 |
|
Spinning Processing Speed |
m/min |
1350 |
|
Stretching Mechanical Speed |
m/min |
220 |
|
Stretching Processing Speed |
m/min |
210 |
|
Total Tow Titer at Stretching |
dtex |
≤ 2, 500, 000 |
|
Stuffer Box Width |
mm |
≤ 300 |
|
Cutting Length |
mm |
25, 32, 38, 51, 64, 76, 101 |
|
Bale Weight |
kg |
250, 300 |
Zhangjiagang tengxiang machinery Co., tld.
Tengxiang Machinery (TXMC) is a manufacturing company that specializes in the design and the construction of Staple Fibre Equipment. It is located at Zhangjiagang, Jiangsu of East China. Through our dedication to customer-centric innovation and strong partnerships, we have established particular capabilities and strengths across PSF, PA, Bicomponent, PP, and Special Fibres. We are committed to creating maximum value for Staple Fibre Manufacturers by providing competitive Spinning Equipment solutions and services. Our products and solutions have been deployed in over 20 countries and regions, serving more than 100 Staple Fibre Manufacturers.
Our vision is to enrich Users Experience. By leveraging our experience and expertise in the Staple Fibre Equipment sector, we assist the Customers to obtain machine operation skills, reduce cost and difficulty of operation and maintenance.
Contributing to the sustainable development of society, the economy, and the environment, TXMC creates green solutions that enable Customers to reduce power consumption, carbon emissions, and resource costs.
Core Values
We pursue core values of Customers First, Dedication, Continuous Improvement, Openness & Initiative, Integrity and Teamwork.
Customers First
TXMC exists to serve Customers, whose demands are the driving forces behind our development. We continuously create long-term value for Customers by being responsive to their needs and requirements. We measure our work against how much value we bring to Customers, because we can only succeed through our Customers' success.
Dedication
We win Customers' respect and trust primarily through dedication. This includes every effort we make to create value for Customers and to improve our capabilities. We value employees' contributions and reward them accordingly.
Continuous Improvement
Continuous improvement is required for us to become better partners for our Customers, improve our company and grow as individuals. This process requires that we actively listen and learn in order to improve.
Openness & Initiative
Driven by customer needs, we passionately pursue customer-centric innovations in an open manner. We believe that business success is the ultimate measure of the value of any technology, product, solution or process improvement.
Integrity
Integrity is our most valuable asset. It drives us to behave honestly and keep our promises, ultimately winning our Customers' trust and respect.
Teamwork
We can only succeed through teamwork. By working closely in both good times and bad, we lay the foundation for successful cross-cultural collaboration, streamlined inter- departmental cooperation and efficient processes.
Value Propositions
Resonating with the revolutionary changes taking place in the Staple Fibre Manufacturing Industry, TXMC continuously innovates to meet Customer needs and advance our technological leadership. We openly cooperate with industry partners, focus on building future-proof information pipes, and continuously create value for our customers and society at large. Based on these value propositions, we are dedicated to improve Customer user experience, raise work efficiency, Promote Environmental Protection. In addition, we strive to be the first choice and best partner for Staple Fiber Manufacturers while becoming a brand of choice among Customers.
Quality Policy
Actively ensure that our Customers' requirements and needs are identified and incorporated into our solutions.
Ensure that quality is included at all points in our research, development and delivery processes.
Strive to provide a superior service to our Customers.
Always keep in mind that the only reason for TXMC existence lies in our services provided to our Customers.