Product Specifications
| Prod Model: |
82.5 |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Mineral Composition: |
Sulphate Aluminium Cement |
| Hardening Feature: |
Extra Rapid Hardening |
| Function: |
Special Cement |
| Heat Of Hydration: |
Low-Heat |
| Color: |
Grey |
| Type: |
Calcium Sulpho Aluminate Cement Clinker |
| Strength Grade(',Mpa): |
82.5mpa |
Product Description
Polar Bear CSA BINDER
CSA BINDER is not a cement, some of clients called it CSA additive, it`s a pure CSA clinker, the precursor to CSA based cements. This binder is a hydraulic, cementitious mineral blend, high in C4A3S-(Calcium Sulfo aluminate crystals) compound. Upon mixing with Portland cement and gypsum components, it yields a very early and strong cementitious matrix.
This binder was designed to be blended with Portland cement and anhydrite to make some dry-mixed mortars which need fast setting, rapid hardening, high-strength, freeze resistance, impermeability, corrosion resistance, low pH, low dry shrinkage and micro expansion properties.
This CSA qualities of fast setting and high early strength development are not related to CAC (high alumina cement), even though the Aluminum Oxide content is high. CAC is a refractory cement with a completely different microscopic crystal structure.
When blended with Portland cement, CSA functions as a catalyst in the rapid hardening process or concrete, and the more CSA that is used, the higher the early strength. However, higher replacement dosages will significantly reduce the set time. All CSA are inherently fast setting. In order to boost the working time, chemical retarders and accelerator are often used.
This CSA BINDER is specially produced for Dry-mixed mortars and artificial Stone by our Polar Bear plant in year 2000.
Chemical Analysis
The chemical analysis of CSA BINDER has been determined according to the following:
GB/T 176-1996 Methods of chemical analysis for cement
Main constituents (%)
Component Type II
SiO2 ≤ 8.5
Al2O3 ≥ 35
Fe2O3 1.5-3.5
CaO 40.5-42.5
MGO ≤ 3.5
SO3 8.0-10.5
TiO2 1.0-2.0
Fineness
Specific Surface Area: According to standard GB/T 8074-2008:
Usual range: 400(+/-20) m2/kg, Specification limit: >360 m2/kg;
Usual range: ≥ 480 m2/kg, Specification limit: >450 m2/kg.
Mineral composition
C=CaO, A=Al2O3, S=SiO2, F=Fe2O3, S =SO3
Principal mineral phase: Calcium sulphoaluminate C4A3S-
Secondary phases: C2S, C4AF
Notes: This information is given for reference only.
Hydraulic Properties
The characteristics of CSA BINDER have been tested in accordance with the Chinese standards: GB20472-2006.
Setting time determined at 20 degree, using Vicat needle according to GB/T 1346-2001.
Mechanical strength at 20 degree, 95% relative humidity according to GB20472-2006.
Item Type II
Bending Strength
(Mpa) 1d ≥ 7.0
3D ≥ 9.0
7D ≥ 10.0
Compressive strength
(Mpa) 1d ≥ 50.0
3D ≥ 75.0
7D ≥ 85.0
Setting time Initial ≥ 25min
Final ≤ 300min
Advantages by using CSA BINDER:
Rapid Set
Adjustable Setting Time
High Early Strength
Increased strength in time
Minimal Shrinkage
Shrinkage compensation
Expansion
Sulphate Resistance
Reduced Alkalinity
Low CO2Emissions
Rheology Adapted to the Application
etc.
These properties are applied to obtain a wide range of products:
- Rapid repair mortars
- Fast setting tile adhesives
- Fast setting tile grouts
- Shot-crete / Gun-nite
- External renders
- Self smoothing mortars
- Self leveling mortars
- Anchor bolt grouts
- Non shrinking grouts
- etc.
Use of Additives
CSA BINDER may be used in combination with chemical additives such as:
- polymers, either in latex form or redispersible powder form
- defoamers
- retarders
- accelerators
- plasticizers/superplasticizers
- rheology modifiers
- fibers
Storage:
CSA BINDER is normally supplied in one-tonne bag which include a moister resistant barrier. However, in common with all hydraulic binders CSA BINDER must be kept from moisture, and can retain its properties for up to six months when properly stored.
Tangshan Polar Bear Building Materials Co., Ltd., founded in 1989, has fix assets of 95million RMB and covers an area of 130 thousand square meters. It is engaged in manufacturing, selling and researches the series of concretes admixture, dry mortar and sulphoaluminate cement.
Tangshan Polar Bear has the production capacity of the dry mortar and concrete admixture 200, 000 tons, sulphoaluminate cements 400, 000 tons per year. It's one of the largest-scale enterprises that produce this kind of products in China.
The enterprise achieved the permit to ISO9001 and ISO14001. It enjoy the honorary titles issued by the government, like "the high-tech enterprise of Hebei province", "the top-ten excellent enterprises of Hebei province in invention works", "The top-ten private enterprises of Hebei province in technical development", etc.
"Polar Bear" is the famous brand in Chinese construction market, The products enjoy the honorary titles issued by the government, like "famous brand product of Hebei province". A strict and pragmatic style of work and the spirit of blaze new trails make the company set up a good image in both domestic and international market.
The company has its own research organization-cement and concrete research lab, which fully equipped with the up-to-date facilities. The company signed co-research and development contracts with America National Starch Chemical Co., Ltd, Technical Design & Research Institute of Nuclear Power of Tsinghua University, and China Building Materials Academy. Also, the company has set up long-term technology exchange relationship and cooperation with several domestic and international research academies and companies, such as the Research Institute of Railway Ministry and Fosroc of the Unite kingdom. The company's products have been exporting to nearly twenty countries such as France, South Africa, Australia, UK, Korea, United Arab Emirates, and etc.
