Flexible Manufacture System (FMS education equipment)

Flexible manufacture system
DLFMS-600B
General
FMS training set has a main concept in teaching plan. It makes you to train by Plan-Do-Check-Action procedure and master contents as follow:
Understanding the mechanical construction and parts
Pneumatic, electric system labeling machine
PLC system
Network system with PLCs
Electric control system and installation
Analog and digital signal processing
Conveyor system
Material processing and testing
Robot system
Process control system
1. Distribution station
The frame is composed of sheet metal, aluminum
Structure, metal panel, operation panel,
guide pulley and patch board.
The mechanical part is composed of feeding
cylinder, stock bin, vacuum sucker,tilt cylinder,
vacuum generator, dyad, solenoid valve, etc.
The electrical parts is composed of programming
controller, network module EM277, optical fiber sensors, magnetic switch, air switch, operation button, etc.
Function : provide machining workpiece for
the process.The mini cylinder push workpiece
from the bunker to next station bypass tilt cylinder

2. Testing station:
The frame is composed of sheet metal,
aluminum Structure, metal panel,
operation panel,guide pulley and patch board.
The mechanical part is composed of rodless
cylinder, push-off cylinder, belt conveyor,
slide rail,dyad and solenoid valve.
The electrical parts is composed of programming controller, network module EM277, air switch, material detecting sensor group, workpieces height detecting sensor group,magnetic switch, operating button, etc.
Function: The complete testing station mainly tests the height, color, material of the workpieces meet the requirements or not. To distinguish the color and material by threesensor groups; To test the height of workpieces by testing organization (cylinder and sensor).
3.Process station:









The frame is composed of sheet metal, aluminum
Structure, metal panel, operation panel,
guide pulley and patch board.
The mechanical part is composed of rotary table,
Processing unit, testing unit ,dyad and solenoid valve.
The electrical parts is composed of
programming controller, network module
EM277, magnetic sensor, photoelectric sensor,
inductive sensor ,air switch, operating button, etc.
Function: The rotary table turn 180°to put the workpieces on right position after the sensor detecting the workpiece. Drill inner diameter of the workpiece then the rotary table turn workpiece 90°to reach next module. This module will test the inner diameter is qualified or not by detecting sensor. The workpieces is qualified if the cylinder move forwarder, otherwise the workpiece is unqualified. Then turn 90°to wait next station pick up workpiece.

4.Mutsubishi robot station
The frame is composed of sheet metal, aluminum Structure, metal panel, operation panel,guide pulley and patch board.The mechanical part is composed of Mitsubishi robot,Mini cylinder,
material channel,tight cylinder, dyad and
operating button.
The electrical parts is composed of
programming controller, network module EM277, robot
control, fiber optical sensor, magnetic switch ,
ir switch, operation button.Function:
The Mitsubishi complete assemble of cylinder body,
piston, spring and cylinder cover.
The robot pick up the workpiece from last station and send to next station. Pick up and transport the workpiece freely.
Specification of 4 axes robot:

Model:RH-5AH5S
Axes:4 axes
Weight: 5kg
Driver: CR2A
Stroke:J1±127,J2±137  Z:200 ,Gripper:Von198 bis 550mm
Repreat position precision:±0.02mm
Speed:5360mm/S
Weight of the robot:19 kg
5.  ASRS Station:
The frame is composed of sheet metal, aluminum structure, metal panel, operation panel,guide pulley and patch board.The mechanical part is composed of three axes gripper,direction cylinder, grab cylinder,storage bin, dyad and solenoid valve.
The electrical parts is composed of
programming controller, network module EM277,
magnetic sensor, micro switch,air switch, operation button and testing sensors.
Function: To sort and storage the workpieces tested by last station. Three axes manipulator grib the qualified workpiece and put into correct storage. And put the workpieces on belt conveyor.
6. Assembly station
The frame is composed of sheet metal, aluminum structure,
metal panel, operation panel,guide pulley and patch board.
The mechanical part is composed of charging barrel
for three axes gripper, Assembly platform, push cylinder,  pull cylinder,optical sensor, solenoid valve and cylinder components.
The electrical parts is composed of programming controller, network module EM277, sensor, air switch, operation button.
Function: Push out the covers and spring, work with robot station.

7.  Belt conveyor station
The frame is composed of sheet metal, aluminum structure and patch board.
The mechanical part is composed of belt conveyor,motor,mini cylinder,dyad and solenoid valve.
The electrical parts is composed of programming controller, network module EM277, sensor, air switch, operating button, etc
Function: Transport the workpieces
Technical parameter
1. Input power: Single phase 220V±10%   50Hz/60Hz
2. Protection against leakage: In≤30mA,
t≤0.1S
3. Power supply: AC220V
4. Output power:24V DC
5. Emergency stop button
6. Temperature: -10ºC~+40ºC; relative humidity: 35%~65%(25ºC)Height<4000M
7. Capacity: ≤5kVA
8.Operating compressed air: 5~6bar
9.Dimension of each station: 750×750×1620mm, height:810mm;