Making Machine Plastic Toy

Product Specifications

Prod Model:	TVD-1L
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Product Range:	3ml-1L
Die-Heads Numbers:	1-4
View-Stripe:	Optional
Clamping:	Oil by Tank
Weight:	2.3t
Diameter Of Screw:	55
Open Stroken:	110
Extrusion Power:	7.5kw
Number Of Zones:	5
Making Method Of Parison:	Extrusion-Blow Molding
Raw Material:	PE
Certification:	ISO9001:2008
Type:	Extrusion Blow Molding Machine
Automation:	Automatic
Computerized:	Computerized

Product Description

1.making machine plastic toy 

2.Specification 

23-year manufacturer of blow molding machine 
Famous brand component parts 
CE; ISO;SGS 
1-year warranty 
Customized design 

3.Main Characteristic:

(1) Double stations,single layer,55mm screw,7.5kw motor,for PE/PP/PS material;
 

(2)Die-heads for choosing:
 
      single die-head (500ml to 1L): 1L---around 500 bottles per hour;
 
      double die-heads (300ml to 500ml): 500ml---around 1,100 bottles per hour;
 
      triple die-heads (50ml to 300ml): 200ml---around 1,200 bottles per hour;
 
      four die-heads(up to 50ml): 50ml---around 3,000 bottles per hour;
 
(3) Center Distance:
 
      four die-heads---60mm; triple die-heads---80mm; double die-heads---120mm;
 
(4) Clamping by pressurizing oil tank;
 
(5) De-flashing system: Neck/Handle/Bottom trimming;
 
(6) Power supply: 380VAC,50HZ. (depending on clients' country);
 
(7) MOOG 100 Points Parison Controller (optional).
 
Application:
 
Suitable for various materials, such as PE/PP/PVC/PS/EVOH/EVA/PET etc. They are used to produce various kinds of plastic products, such as oil barrel, sprayer barrel, cosmetics bottle, pharmaceutical bottle, food package, plastic toys, Christmas ball, plastic experimental apparatus and auto-parts etc.
 
4.Main configuration:

(1) Screw: specially designed based on material's trait, high quality nitriding steel 38CrMoAl,with nitriding surface HV≥800,brittleness≤2;

(2) Barrel: high quality nitriding steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2;

(3) Drive mode: inverter and hard gear surface decelerator;

(4) Temperature controlling: automatic temperature control model;

(5) Cooling Mode: adopting water cooler for the processing zone, fan cooler for the rest zones;
(6) Die-head system: the melting plastic out of the extrusion system is divided through the core parts of die-head, distributed by the die-head channel to become several shaped sections;
(7) Clamping system: fixed clamping system, double tie-bar,single cylinder clamping wider space for the mould, installing and dismantling the mould easily, linear roll guide rail;

(8) PLC and HMI: adopting PLC to control the action program of the whole machine; adopting HMI for communication, parameter setting, modification and picture display; every parameter could be set and modified directly with the complete obstacle self-diagnosing function, menu operated directly and conveniently;

(9) Extrusion motor: with the inverter controlling and alloy hard gear surface decelerator driving, saving power, lower noise, balanced and stable screw rotation;

4. Basic working theory:
This kind of machine is equipped with PLC control system, operating manual in English, pneumatic operated, clamping by hydraulic cylinders actuated by pneumatic primary cylinders. Moreover, it equips with de-flashing system, resulting in saving time and manual cost for clients.
Our machine adopts famous brands in most component parts, almost from Germany, Japan, France, Taiwan

5.Specific Parameters:

Item	Unit	TVD-1L
Raw Material	-	PE/PP/PVC/EVA...
Diameter of Screw	mm	55
L/D of Screw	-	25:1
Extrusion Power	kw	7.5
Heating Power	kw	7
Heating Zones	piece	5
Plasticizing Capacity	kg	50
Number of Moulds	piece	2
Mould Thickness	mm	130-160
Open Stroke	mm	110
Mould Length	mm	100-300
Max. Clamping Force	kn	40
Number of Molding Heads	piece	1-4
Pressure of Air Source	mpa	0.6
Air Consumption	m³/min	0.4
Water Consumption	m³/h	1
Weight	t	2.3
Dimension	m	2.6×1.6×1.8

Working conditions:
1. Power supply: 380VAC, 50Hz (depending on client's country)
2. Water source: Water chiller (3P)
3. Air source: 0.6Mpa, 0.4m3/min  (1 m3/min air compressor)

Main parts and brands:

Serial No.	Name	Brand
1.	PLC control Program	MITSUBISHI(JAPAN)
2.	Solenoid Valve	SMC (JAPAN)
3.	Pneumatic Cylinder	SMC (JAPAN)
4.	Inverter	DELTA (TAIWAN)
5.	Electrical  Parts	SCHNEIDER (FRANCE)
6.	Temperature Controller	OMRON (JAPAN)
7.	Air / Button Switch	SCHNEIDER (FRANCE)
8.	HMI(Human Machine Interface)	DELTA(TAIWAN)

Spare Parts: 

Serial No.	Item	Quantity
1	Cutting knife.	2  pieces
2	Heating bands	One set for barrel, one set for die-head and two sets for nozzle tips.
3	Proximity sensor	2 sets
4	Seals and O-rings	1 set for all air cylinders and Hydraulic cylinder.
5	Thermocouple	1 piece
6	Tool box	1 set with special tool/spanner etc
7	¢10 Air pipe	5m
8	¢8 Air pipe	5m
9	Current voltage Meter	1 piece
10	Intelligent Temperature Controller	1 piece
11	Flow control valve	1 piece
12	Potentiometer	1 piece
13	Solid-state regulator	1 piece

Our Service :
 
1,Instruction for Installation and Debugging:
Before delivery, TONVA takes responsiblity for debugging of machine, in order to make sure provided machine could be safely and smoothly put into operation.
TONVA also take responsiblity to have debugging overseas, and clients aborad please first send invitation,then provide our engineer with round-trip tickets,accommodation,vehicle and USD80 per day for salary.
 
2,User Training:
Before delivery,TONVA will take responsibility to indoctrinate technical training to the users so that they could understand machines' features and could operate the machine by themselves.
 
3,Warranty Period:
 
The waranty period for TONVA machine is one year with a life long maintenance. If the user requires special quality guarantee, other stipulated warranty period may be made after mutual agreement.