CNCmakers Limited >> Milling CNC System (Analog) (GSK983M)

Milling CNC System (Analog) (GSK983M)

Milling CNC System (Analog) (GSK983M)
Supplier: CNCmakers Limited
Price: Negotiable
Min Order: 1
Quantity::
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Product Specifications

Prod Model: GSK983M
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Mid East,Eastern Asia

Product Description

GSK 983M is a high cost-performance and high reliable CNC developed especially for high speed, high precision and high efficient machining. Due to the applied high speed micro processor and high speed and precision servo system as well as sufficient CNC and high speed PLC functions, the machining efficiency has truly realized a higher standard.

High precision machining:
The high precision and high resonance position control has been realized by high performance position closed loop control chip and high precision position detecting components.
The mechanical errors in transmission chains such as pitch error of ball screw can be remedied by pitch memory error compensation.
Feedrate override can be automatically adjusted in the corner contour machining.

High speed machining:
When the system resolution is 1μ M, the highest feedrate can reach 240m /min which is suitable for the control of milling press, MCs, engraving machinery and super precision machine tools. The continuous high speed machining of micro block is realized by the distributed processing of multi-high speed CPU. The super processing capability of 1000 instruction words per second is especially suitable for the machining of high speed mould, auto parts and the control of woodworkers and laser machinery.

High speed DNC functions:
The specially developed high speed DNC buffer interface realizes the high speed DNC machining by the connection to PC or U disk at the baud rate as high as 115200.

Sufficient control functions:
It has the functions of maximum 5 feeding axes plus 1 spindle control, cutting tools life management, scaling, coordinate system rotation, complex canned cycle, background editing, graphics display and special user macro program that can easily carry out some special machining.

Powerful built-in PLC

The built-in sequence control for machine and the large PLC capacity for peripherals have greatly simplified the strong power design.

PLC-A 2000 steps PLC-B 12000 steps

Smart CNC

It adopts the latest high integral FPGA, CPLD chips and surface sticking adornment techniques which greatly reduces the dimensions of the control unit. And the LCD displayer adopted realizes the thin model of display unit.

Module I/O

The module design adopts I/O unit which can be paralleled by requirement with maximum (input/output) points are 192/128. It can be fixed on the standard DIN rail to directly drive the load such as contactor, which makes the strong power design much simple and the space taken up is much more reduced.

The machine operation panel

It has maximum 64 mechanical keys with a LED indicator for each. Their function specified by PLC programming and also they can correspondingly connect the switches of feedrate override, spindle override, MPG override and coordinate axis.
NC function
Controlled axisControlled axis and link axis: up to 5 feed axes, 1 spindle and 5 link axes
Standard allocation: 3 axes and 3 links, optional allocation:4 axes and 3 links, 4 axes and 4 links, 5 axes and 3 links, 5 axes and 4 links, 5 axes and 5 links.
Interpolation method: linear(G01), arc(G02, G03),sine(G07)
Max. stroke: metric:±99999.999mm;inch:±9999.9999inch
 
Setting increment :
Least input increment:0.001mm/metric  0.0001inch/inch
Least increment:X axis:0.001mm/metric 0.0001inch/inch
Y axis:0.001mm/metric 0.0001inch/inch
Z axis:0.001mm/metric 0.0001inch/inch
Max. traverse rate60,000mm/min or 2400inch/min
Max. feedrateG94:30,000mm/min or 1200.00inch /min
G95: 500.00mm/rev or 50.0000inch/rev
Automatic acceleration/deceleration: the system automatically executes the linear acceleration/deceleration to shorten the positioning time when the rapid feed is executed in Jog or Auto mode
Automatic acceleration/deceleration in cutting feed mode: the exponential automatic acceleration/ deceleration is executed in the cutting feed or manual continuous feed mode, and its time constant can be set by the related parameters from 8ms to 4000ms.
Soft tapping function (standard allocation function); rigid tapping function (optional function).
Buffer register: advance to read the commands of the following two blocks to eliminate the interruption of NC command caused by reading the commands to improve the working efficiency.
G commands66 kinds of G command: G00, G01, G02, G03, G04, G07, G09, G10, G17, G18, G19, G20, G21, G22, G23, G27, G28, G29, G30, G31, G33, G40, G41, G42, G43, G44, G45, G46, G47, G48, G49, G50, G51, G54, G55, G56, G57, G58, G59, G60, G61, G62, G64, G65, G66, G67, G73, G74, G76, G80, G81, G82, G83, G84, G85, G86, G87, G88, G89, G90, G91 G92, G94, G95, G98, G99
MSTB functionTool function:T2 digit/T4 digit .99 groups tool offset .tool position offset .tool length compensation .tool nose radius compensation B/C
 communication input of tool offset value . tool length measure
Spindle function S:S2 digit/ S4 digit A(12 digit BCD output/analog output) .S4 digit B(12 digit BCD output/analog output)(4-grade gear input). max. spindle speed limit.
auxiliary function M:specified by the sequential 2 digits after address M.
End of program:M02, M30,program stop:M00,optional stop:M01,subprogram call:M98,end of subprogram:M99. Other M functions can exclusively be defined by user.
The second auxiliary function B: it is specified by the sequential 3 digitals behind B, and BCD signals of the three digitals are transmitted to the machine side. The function is used for the positioning of graduation worktable,
Precision compensationstored pitch error compensation: compensate the error caused by machine position to improve the processing precision and the compensated data is stored to the memory.
backlash compensation: compensating the loss momentum of machine
Tool length compensation and tool nose radius compensation:the tool length compensation is executed by G commands(G43,G44,G49)and the tool nose radius compensation by(G40,G41,G42), the compensation value for every tool is stored to the memory. Max. compensation value: ±999.999mm or ±99.9999inch.
Reliability and safetyemergency stop;overtravel;.stored stroke limit;.NC ready signal;.servo ready signal;.MST functional completion signal;.start signal in automatic run;.automatic running signal;.feed hold indicator signal;.safety door interlock signal;
NC alarm:.program error and operation error;.overtravel error;.servo system error;.connection error, data transmission error between MDI and CRT, PLC error;.memory(ROM and RAM)error;
More than 1,000 alarm signals to provide for the system to get the stable operation and troubleshooting.
Self-diagnosis: execute the following checks:system abnormity;.position control abnormity;.servo system abnormity;.CPU abnormity;.ROM abnormity;.RAM abnormity;.data transmission between MDI and the machine operation panel;.RS232 read abnormity;.PC data transmission abnormity and so on.
Operationdry run .interlock. single block . optional skip block .manual absolute value ON/OFF .auxiliary function lock(M. S.T lock)
machine lock .feed hold .cycle start .overtravel release .emergence stop .external reset signal .external power supply ON/OFF .manual continuous feed .incremental feed .MPG .skip .additional optional block skip .rapid feed overshoot .manual insertion function .sequence number search .program number search .external workpiece number research .external data input .sequential number comparison stop .program start again .menu switch .graph display .external position display
Display983M-S: 7.4inch 640×480 homochrome LCD screen
983M-V: 10.4 inch 640×480
system parameter, diagnosis number, alarm number, macro variable value, tool offset setting, MDI command, MST state . actual axis speed, . machining path graph . Run time and other NC commands and state information
PLC functionControl method:cycle run; run speed:15us/step for basic command
Input/output:192/128,PLC capacity 2000steps
Development method: PLC command or ladder diagram
Command amount: 34 including 12 basic commands and 22 function commands
DNC functionSerial DNC can be connected with U disk (option)
CNCmakers Limited - Professional manufacturer and supplier of CNC controller systems for CNC lathe, milling machines and machining centers, AC servo motor & driver units, AC servo spindle asynchronous motor & driver units, Frequency inverters, step motor & drivers, tool posts, NC turrets, external MPG, pendants, other CNC related accessories, etc.

And CNC machines like CNC lathes, CNC milling machines, machining centers, all have one thing in common - good quality and affordable prices.

Main products & service:
1-CNC Control kits for retrofitting lathe/milling machine/machining center.
2-CNC Controller for lathe/Turning Machine
3-CNC Controller for Milling Machine/Machining Center
4-CNC Controller for plasma/flame
5-AC servo drive,
6-AC servo motor,
7-Spindle servo motor & driver
8-Frequency inverter/Frequency converter/Vector control/AC drive
9-4 6 8 station tool post, NC turret, power turret, tool changer, tool carriage.
10-Retrofitting consultant & CNC tech support.

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