Multi-Effect Forced Circulation Evaporator for Inorganic Salt
Product Specifications
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Type: |
Stainless Steel Heating Equipment |
| Maximum Working Pressure: |
as Per Design |
| Application Industries: |
Chemical, Alcohol Plant, Refinery, Power Plant |
| Material: |
Carbon Steel, Stainless Steel, Alloy |
| Design Service: |
Provided |
| Composition: |
Filtration Equipment |
| Processing Material: |
Natural Ingredients |
| Process: |
Concentration and Dry |
Product Description
1. Company Description FEICHENG JINTA MACHINERY CO., LTD.is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
Our company can design and manufacture class-I, class-II, class-III pressure vessel.
Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipment in the turn-key project .
2.Product Description The evaporator series (three effect & multi effect falling film evaporator) allowed arranging special process flow according to different feature of material. It can also designed according to customer's special requirement.
Its outstanding advantage lies in the point that it can fulfill the continuous operation and low temperature evaporation. It saves energy and time with low loss and maximize remain the material's color, fragrance and favor. It can satisfy the continuous production requirements. This product is mainly used in the industries such as food, Chinese and Western pharmaceutical, biochemical pharmaceutical, further processing of agricultural and auxiliary products, health drinks, juice, fine chemical, light industry, PRO-environment etc.
3.Equipment structureIt consists of (first-effect, second-effect, third-effect)separators and evaporators and preheaters, condenser and vaccum pump, feeding pump, circulation pump, discharge pump, condensed water pump and system pipe fittings, etc. Equipped wit CIP spraying cleaning ball, vacuum gauge, thermometer, pressure gauge, and so on.
4.Equipment characteristics1.The whole system with reasonable and beautiful design, stable operation, high efficiency, energy saving and low steam consumption.
2.Large concentration ratio, forced circulating type, which can make the materials of larger viscosity easily flow and evaporate and shortens the concentration time.
3.The special design can make modifications of effects easily to realize production of various products.
4.Low evaporation temperature, the heat quantity can be fully used, the heating of materials is warm, so it's applicable for concentration of heat sensitive materials.
5.After forced circulation, the evaporator is heated evenly in the pipe with high heat transfer co-efficent, in order to prevent the occurrence of "dry wall".
6.The materials and liquids are separated after coming into the separator, the effect of separating is greatly improved and it's flexible to operate.
7.The whole set equipment is quite compact, and occupies little area, and the layout is simple and fluent, all of which are the developing tendency of lare sized whole set evaporating equipments.
8. Continuous materials inlet and outlet, and the liquid level of mateials and needed concentration can be automatically controlled.
9.Evaporation capacity: Evaporation capacity: From 500Kg/h to 80T/h like 3000l/h-4000l/h-5000l/h-8000l/h-10000l/h-12000l/h-15000l/h-20000l/h-25000l/h-40000l/h etc. 
5.Application The falling film single-effect, double-effect, triple-effect and multi-effect evaporators are applicable for low temperature concentration of high concentration and high viscosity materials containing indissoluble solid things in food, medicine, chemical industry, biological project, environment protection project, and waste liquid recovery& treatement etc, industries.
The machine can widely used in the concentration of the glucose, starch sugar, xylose, citric acid, ammonium sulfate, oligose, maltose, sorbierite, milk, juice, vitamin C, maltodextrin and other aqueous solution. And also widely used in liquid waste disposal such as industry field of gourmet powder, alcohol and fishmeal.
Technical parameters of falling film evaporator| Type | Single effect | Double effect | Three effect |
| Evaporative capacity (kg/h) | 300-2000 | 1200-4000 | 3600-15000 |
| Feeding material density % | According to material |
| Discharge material density % | According to material |
| Steam pressure | 0.5-0.8 |
| Steam consumption / Evaporative capacity(with heat pressure pump) | 0.65 | 0.38 | 0.28 |
| Evaporating temperature | 45-90 |
| Sterilizing temperature | 90-110 |
| Cooling water consumption / Evaporative capacity (inlet 20°C, outlet 40°C) | 28 | 11 | 8 |
| Note: we can design products according customer's requirement. |
6.New Technology Description
Five-Column Three-Effect Distillation Process Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
Energy Consumption & Quality Indicator Table for Super-fine Alcohol | No. | Item | Unit | Traditional Process | New Process |
| 1 | Steam Consumption | t/t | 3.0 | 2.3 |
| 2 | Colority | No. | 9.5 | 8 |
| 3 | Alcohol | %(v/v) | 95.5 | 96.5 |
| 4 | Sulfuric Acid Test | No. | 70 | 9 |
| 5 | Aldehyde (as acetaldehyde) | mg/l | 28 | 2 |
| 6 | Methanol | mg/l | 18 | 3 |
| 7 | n-propyl alcohol | mg/l | 15 | 2 |
| 8 | Isobutanol+isoamylol | g/l | 27.5 | 2 |
| 9 | Acid(as acetic acid) | mg/l | 19 | 9 |
| 10 | Ester (as acetic ether) | mg/l | 22 | 16 |
| 11 | Nonvolatile matter | mg/l | 23 | 12 |
| 12 | Heavy metal(as Pb) | mg/l | 0.65 | 0.4 |
| 13 | Cyanide(as HCN) | mg/l | 3.7 | 2 |
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam Energy Consumption & Quality Indicator Table for General-Grade Alcohol | No. | Item | Unit | Traditional Process | New Process |
| 1 | Electricity Consumption | kwh/t | 15 | 20 |
| 2 | Steam Consumption | t/t | 2.3 | 1.4 |
| 3 | Water Consumption | t/t | 7 | 5 |
| 4 | Colority | No. | 9.5 | 8 |
| 5 | Alcohol | %(v/v) | 95.5 | 95.5 |
| 6 | ulfuric Acid Test | No. | 70 | 55 |
| 7 | Aldehyde (as acetaldehyde) | mg/l | 28 | 25 |
| 8 | Methanol | mg/l | 100 | 55 |
| 9 | n-propyl alcohol | mg/l | 75 | 35 |
| 10 | Isobutanol+isoamylol | mg/l | 27.5 | 26 |
| 11 | Acid(as acetic acid) | mg/l | 19 | 18 |
| 12 | Ester (as acetic ether) | mg/l | 22 | 20 |
| 13 | Nonvolatile matter | mg/l | 23 | 21 |
| 14 | Heavy metal(as Pb) | mg/l | 0.65 | 0.5 |
| 15 | Cyanide(as HCN) | mg/l | 3.7 | 3 |
7. International Exchange and CooperationJINTA is the largest designer and manufacturer of alcohol, fuel ethanol and DDGS equipment machinery in China. Our market of alcohol equipment in China keeps over 60% in the past 3 years and our products has been exported to more than 30 countries such as Australia, Argentina, Brazil, Russia and etc. We can develop different programs according to customers' raw materials and annual production and have advanced process technology, especially in energy consumption.8.Our Services Production Capability 1).Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2).Our company can produce 6 full sets of equipment (including crushing section, liquefying and saccharification section, fermentation section, distillation section and DDGS section) in a month.
3).Among 16 production workshops, 3 workshops are for mechanic manufacture, 5 workshops are for manufacturing process, 8 workshops are for assembling & welding.
4).We own advanced machining equipment and product testing equipment.Designed capability1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2). Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification. 9.Contact us Name: Jessie Hao
Skype: Jessie-JINTA
Phone: 86 13705382911
Tel: 86-538-3393566
Fax: 86-538-3399066
Feicheng Jinta Machinery Co., Ltd was established in the 1950s which designed and manufactured the first stainless steel distillation column in China. In 2011 ~ 2012, Five-column differential-pressure distillation projects which we designed in Argentina and Myanmar debugged successfully once for all and reached ultra excellent standard and in more than half a century our company constantly innovates new process, and undertakes thousands of sets of alcohol projects at home and abroad.
Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) per month. We own advanced machining equipment and product testing equipment; Among 16 production workshops we have, 3 workshops are for mechanic manufacture, 5 workshops are for manufacturing process, 8 workshops are for assembling & welding.
We are the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
We can design and manufacture Class-I, class-II, class-III Pressure vessel, Which Is capable to design, manufacture, install and adjust 3000t-500000t Alcohol complete equipment In the turnkey project , And have exported successively to above 20 countries such as Thailand, Burma, lran, Russia, Mongolia, Kazakhstan and so on
Understanding our customers, we care about the future of our business. Up to today, with reasonable price and good quality, all our products sell well in the international marketing. We want to ensure that you get our good service, only high quality and speedy delivery. We sincerely want to supply you with high quality products and perfect service based on our efficient management and professional work teams. Because professional, so trust!
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