Product Specifications
Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
Type: |
Silicate Cement / Portland Cement |
Hardening Feature: |
Rapid Hardening |
Heat Of Hydration: |
Moderate Heat |
Technique: |
Dry Process |
Mineral Composition: |
Fibre Cement Calcium |
Product Description
Introduction
Tai'an Board is a prefabricated sandwich panel designed for external and internal non load-bearing partition applications. Its weight is only 1/5 to 1/7 of traditional 120mm block wall, which greatly reduce the foundation costs and transportation costs and is suitable for fast track construction techniques with simple erection.The panel is easy to install and no skilled labour is required. On average, an experienced labour can install 25m2 panels per day which is 15 times quicker than traditional block wall erection.
Tai'an Board is a pure try trade wall system, thus providing a clean working site condition. It provides all the benefits of masonry wall without incurring the additional costs of labour and time in wet trade plastering. The panels when joined together not just provide a smooth surface to receive skim coat but also maintain an excellent integrity of the partition making its impact resistance 1.5 times better than that of traditional block wall. A 75mm thick panel will provide the required fire rating, acoustic performance, water tightness and physical strength of a 120mm block wall which in return increase usable area by minimum 5-10%. Tai'an Board is ready to receive screws and nails for fixing wardrobes and furniture. The average anchorage load is above 45kg per screw. The panel can be decorat4ed by painting, tiling, papering or wood veneering.
Description
Tai'an Board comprises of 5mm thick fibre cement / calcium silicate board facings with WeatherCore which is a lightweight concrete mix of Portland cement, expanded polystyrene bead aggregates and admixture. The sandwich panel is 100% free fro asbestos or sepiolite and the manufacturing process including mixing and casting are fully controlled by a central processor.
Tai'an Board is designed with tongue and groove jointing systems for easy assembly. The panel provides exceptional dimensional stability and an unrivalled resistance to movement due to effects of moisture or heat. When subject to fire attack above 1200oC, the panel wall provides fire resistance up to 3.5 hours without loosing integrity and insulation and will not emit toxic gas. The panel is immune to insect and will not support fungal growth and is unaffected by sunlight or steam.
Tai'an Board will not degrade with time and within normal application, the life of the product is limited only by durability of the building. Tai'an Board is off white in colour and has a high quality smooth finish on both faces. When construction of curved wall or where using precast Tai'an Board units are limited. Tai'an Board-S, a field applied panel system with in-situ grouting of WeatherCore can be erected on site. It has the same performance as Tai'an Board. Please contact the technical department of Soben International for further details.
Size
Thickness | 50 / 75 / 100 / 125 / 150mm |
Widths | 610mm |
Lengths | 2440 / 3000mm (maximum length for 50mm thick panel is 2440mm) |
Manufacturing Tolerances
Length tolerance | +/- 5mm |
Width tolerance | +/- 2mm |
Thickness tolerance | +/- 1mm |
Diagonal tolerance | +/- 2mm |
Performance *Based on 75mm panel
Nominal Weight | Ambient | 50mm thick - 44 kg/m2 |
75mm thick -64 kg/m2 |
100mm thick - 77 kg/m2 |
125mm thick - 99 kg/m2 |
150mm thick - 110 kg/m2 |
Thermal Conductivity | EN 12664 | 0.253 W/mK |
Flexural Strength (longitudinal) | | 4.27 MPa |
Flexural strength (transverse) | | 4118 N |
Moisture Movement | | 0.06% |
Moisture Content | | 9% |
resistance to continuous heating | | 80°C |
Surface alkalinity | | pH 10 |
Non-combustibility (Face board) | BS EN ISO 1182 BS476: Part 4 JIS A 1321 | Pass |
Heat of combustion (Face board) | | BS EN ISO 1716: 2002 |
Building regulations classification (Face board) | EN 13501-1 | Euro Class A1 |
Fire rated partition | AS 1530.4 BS EN 1364-1 BS 476: Part 22 | 2 hour FRP |
Carbon dioxide and carbon monoxide release during fire | NIOSH Guide of National Institute for Occupational Safety and Health | Safe, minimal release far below and acceptance to NIOSH |
Water tightness (face board) | ASTM C1185, BS EN 12467 | No droplets observed behind the panel |
Durability (Face board) | BS EN 12467: Category A | Sheets intended for application where many be subject to heat, high moisture and severe frost. Tests included of impermeability, warm water, 50 cycles of soak-dry, 100 cycles of freeze thaw, 50 cycles of heat-rain |
Impact test | BS EN 1128 | 14.60 mm/mm |
Punching Shear load | UWA, Australia | 11.90 KN |
Lintel loading test | UWA, Australia | 9.50 KN 3.0m long upright panel |
Buckling load | UWA, Australia | 32 KN |
Anchorage Load | | Min. 45 kg |
Partition stiffness - heavy duty grade | BS 5234: Part 2 :1992, Annex A | Pass |
Resistance to structural damage by multiple impacts from a large soft body - heavy duty grade | BS 5234: Part 2: 1992, Annex E | No collapse or dislocation |
Surface damage by hard body impact - heavy duty grade | BS 5234: Part 2: 1992, Annex B | Pass |
Effects of door slamming -heavy duty grade | BS 5234: Part 2: 1992, Annex B | Pass |
Resistance to crowd pressure - heavy duty grade | BS 5234: Part 2: 1992, Annex G | No collapse or damage |
Heavy weight anchorage (high level wall cupboard) eccentric downward | BS 5234: Part 2: 1992, Annex K | No damage or detachment of anchor |
Acoustic Performance | AS 1276.1 AS 1191 ASTM E90 ASTM E413 BS EN ISO 140-3 BS EN ISO 717-1 | Thick | Rw, dB | STC |
50mm | 36 | 36 |
75mm | 38 | 38 |
100mm | 39 | 39 |
125mm | 40 | 40 |
150mm | 41 | 41 |
composite | Up to 56 | Up to 56 |
Specific Properties
| Decorative finishes by tiles, paint or wall paper | | Good chemical |
| Dimensional | | Good mechanical resistance and rigidity |
| Easy to install, transport; and low wastage | | Lightweight but strong |
| Economical | | Non-combustible and fire rated BS CN BS 476: Part 22 |
| Good acoustic performance | | Resistance to seismic movement |
| | | Weatherproof |
Application
Tai'an Board provides an ideal non-load bearing partition system for high-rise and / or low-rise building construction such as:
Offices
Residential towers and apartments
Shopping malls
Hospitals
Schools
Factories
Military buildings
Sporting complexes
Modular housings
Entertainment buildings and casinos
Health & Safety
Tai'an Board is formulated without asbestos or sepiolite or any inorganic fibres. When using power saws or sanders in a confined space, dust extraction equipment is recommended to control dust levels. Tai'an Board is designed for non-load bearing construction. Horizontal boards or ceiling panels must not be walked on as they are not designed to take additional loads between supports; if there is a risk of this occurring, warning notices should be displayed. Fixers must ensure that they work from adequate and safe platforms where necessary.
Note: All physical performance values of products depicted in this catalogue are averages based on the standard production. The figures may be changed dependent on the test method used.
Contact:
Tel: +86 13631408476 (add me in your list)
Super Fireproof Board provides different kinds of interior and exterior board system such as, Firepro Board, Dura Panel, Artistic Ceiling System, on-Asbestos Fiber Reinforced Calcium Silicate Board and Fiber Cement Board.
All products from our company are produced according to the European Standard, they are 100% without Non-asbestos, without any brucite or meerschaum which are harmful. Our products are selling in more than 30 provinces for domestic market and more than 20 countries around the world, such as the United States, Germany, France, Australia, Middle East, Southeast Asia and etc. Enjoying a great popularity at home and abroad.
The Group of Super Fireproof Board was established in 1996 with its joint venture facility specializing in the manufacturing of quality calcium silicate and fibre cement boards in the People's Republic of China (PRC). To cope with both domestic demand and rapidly-growing overseas business, the group has established a network of offices to serve customers in different regions of PRC as well as global markets. Super Fireproof boards are exported to most Asian countries, Japan, Australia, Europe, USA and the Middle East regions. In line with the mission of continual improvement of the Company, Super Fireproof Board has spearhead the sales and marketing functions for all Super Fireproof Boards in these marketplaces, enabling customers to have faster and better support and suggest a environmental housing system to all customers.
Being the leading enterprise of calcium silicate / fibre cement board, Super Fireproof Board's largest manufacturing base occupies an area of 130 hectares in Kaiping, Guangdong. All machineries and equipment of the production lines in the plant were imported from Europe. With the Super Fireproof Board dedicated management team, experienced technical expertise in the board industry and strong financial support, its production capacity has reached 12 million square meters per year and continuously increasing new production facilities to meet the dramatically rising demand.
A wide range of high performance building boards for fire rating functions and versatile architectural applications are made in compliance with international standards that include AS, ASTM, BS, CNS, EN and KS, having been tested by worldwide accredited laboratories. Super Fireproof Board high performance building boards were classified as Euroclass A1 whereas Soben fibre cement board products are CE-marked, meeting stringent criteria. Heavy emphasis is given to product research and development to ensure that Super Fireproof Board always stay ahead of the crowd.