The Animal Feed Mill (RGKL-002)

Introduction of feed pellet production line:
Pelletizing is the process of making waste materials into solid fuel. The pellets are then used for thermal combustion. Feed pellets are one of the most common products of pelletization. Feed pellets can be made from any type of corn, sorghum, bran, soy, wheat, born flour, rice flour or rice hulls, coffee husks, paddy straw, sunflower stalks, mustard, soybean, coconut and others. The moisture content should be less than 15%.
(1). Crushing Process---feed pellet machine
When the thickness of the raw material is >10 mm, and >50 * 50 mm (L * W), the raw materials must first be used for size reduction before the feedstock is sent to the hammer mill (crusher) to reach a diameter of less than 3 mm.
(2). Mixing Process---feed pellet machine
A. The feed mixer equality of mixing is below 7 percent.
B. The rim for sending materials is quite big. There is quite few material left in the machine.
C. This feed mixercomprehensively applies in matching feed factory, chemical industry, food, flour and other sectors Mixed in gravity-free state, no segregation, variety of liquids can be added. Conveyed by three chains, run in low speed, stable operation movement. Short mixing period(40-120 sec/batch), high evenness degree (CV5%) may be up to 2%
D. Two open doors structure, discharge rapidly, no leakage, no residue. Multiform liquid adding system and can be matched with compressed air jetting system Suitable for mixing premix, poultry feed, aquatic feed, additives and chemical and medicine industries, etc
(3). Pelletizing Process---feed pellet machine
RGKL Feed Mill essence of the complete line, has the following features:
1. The lubrication system for feed pellet machine adopts a tracing and inspection system controlled by a microcomputer. When the temperature of the bearings exceeds normal temperatures, the microcomputer will start the auto-lubrication system for lubrication— Thereby conveniently ensuring smooth functioning of the rollers. The lubrication system is comprised of a tracing and inspection system controlled by a microcomputer. There is also the option to lubricate by hand.
2. The drive gear is a precision-made transmission mechanism. The bearings are sourced from SKF in Sweden. The ring die uses a hoop fastening method which increases the speed of discharge in comparison with the previous bolt-fastening method. As a result, the capacity is 10-15% higher than the belt transmission structure.
3. The ring die and roller of the Feed pellet machine has been finely machined using alloyed steel. The heat treatment process is different from other domestic manufacturers in that the carburization treatment increases the depth of hard-facing to 2 mm which improves the anti-abrasion properties of the ring die and roller by a factor of ten. This greatly saves on replacement costs.
(4). Cooling Process---feed pellet machine
After the pelletizing process, the temperature of the feed pellet is about 60-80 degrees Celsius, with a moisture content of about 15%. A Cooler must then be used to reduce the moisture content of the wood pellets to about 3-4%, thereby making the wood pellets easier to store.
Feedback from some foreign clients has suggested that in humid climates, the moisture content must be reduced to 7-8%. In order to satisfy the needs of these clients, we have developed a new Stabilizer Combined Cooler.
(5). Packing Process---feed pellet machine
After cooling, the feed pellet must be protected from moisture and other environmental conditions. For this there is the packing process, which is effectively handled by our Semi-Auto Packing Machine.
Generally, most clients require a small scale with the auto-sealing packing machine and a scale for higher weight ranges for the semi-auto packing machine. For the first, the weight range is 15-50 kgs per bag, and for the second, it is 800 or 1000 kgs, modified per clients' needs.